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Steel SUJ1 Annealed vs SUJ1-IH

Steel · SUJ1 temper comparison

SUJ1 Annealed and SUJ1-IH are two conditions of the same steel grade, SUJ1: Annealed versus IH (induction hardened). The chemistry is identical, so every difference below comes from the condition. SUJ1-IH is the stronger of the two: yield strength 950 MPa (138 ksi) against 400 MPa (58 ksi) for SUJ1 Annealed, about 138% more; tensile strength follows at 1,100 MPa (160 ksi) vs 660 MPa (95.7 ksi). In exchange, SUJ1 Annealed is the more ductile: elongation 22% versus 6% for SUJ1-IH, and SUJ1-IH is harder (650 HB vs 190 HB). SUJ1 Annealed runs hotter in service (150°C vs 120°C continuous) and SUJ1 Annealed conducts electricity better (6.5 % IACS vs 5.6 % IACS). On the shop floor, SUJ1 Annealed machines more easily (fair vs not recommended).

SUJ1 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUJ1-IHChoose it when strength drives the design.

SUJ1 Annealed vs SUJ1-IH: properties

SUJ1 AnnealedSUJ1-IH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

660 MPa95.7 ksi
1,100 MPa160 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
950 MPa138 ksi

Elongation at Break

22%
6%

Reduction in Area

45%
18%

Compressive Strength

420 MPa60.9 ksi
2,200 MPa319 ksi

Shear Strength

400 MPa58 ksi
750 MPa109 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
700 MPa102 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

190 HB
650 HB

Hardness, Vickers

198 HV
720 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Hardness, Rockwell B 91 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.5 % IACS
5.6 % IACS

Electrical Resistivity

2.7×10⁻⁷ Ω·m10.6 µΩ·in
3.1×10⁻⁷ Ω·m12.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
5%

Weldability

12 / 100
4 / 100

Formability (cold)

45 / 100
5 / 100

Same in both: Castability 30 / 100 · Brazeability / Solderability 35 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 29 MJ/kg12,468 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUJ1

SUJ1 Annealed vs SUJ1-IH — frequently asked

Is SUJ1-IH stronger than SUJ1 Annealed?

Yes. SUJ1-IH has a typical yield strength of 950 MPa (138 ksi) against 400 MPa (58 ksi) for SUJ1 Annealed — about 138% more. Tensile strength is 1,100 MPa (160 ksi) vs 660 MPa (95.7 ksi).

Which condition does FabDigit quote by default, Annealed or IH?

Annealed is the default SUJ1 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, SUJ1 Annealed or SUJ1-IH?

SUJ1 Annealed. Its machinability rates fair (42/100) against not recommended (8/100) for SUJ1-IH; for welding the order is SUJ1 Annealed first (not recommended, 12/100) then SUJ1-IH (not recommended, 4/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in SUJ1 Annealed and SUJ1-IH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.