Steel SPHC vs SS400
Steel · grade comparison
Steel SPHC and SS400 are both steel grades, both structural steel. SS400 is the stronger of the two: yield strength 280 MPa (40.6 ksi) against 240 MPa (34.8 ksi) for SPHC, about 17% more; tensile strength follows at 450 MPa (65.3 ksi) vs 310 MPa (45 ksi). In exchange, SPHC is the more ductile: elongation 38% versus 26% for SS400, and SS400 is harder (125 HB vs 110 HB). SPHC runs hotter in service (400°C vs 350°C continuous).
SPHCChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
SS400Choose it when strength drives the design.
SPHC vs SS400: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Compressive Strength
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Max Service Temperature (continuous)
Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 247 J/g106 BTU/lb · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 10 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Polishability
Castability
Same in both: Brazeability / Solderability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 25%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Diffusivity 13.8 mm²/s
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | SPHC | SS400 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | HR | HR |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| HVOF Coating | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| TiAlN | — | Yes |
| TiB2 | — | Yes |
| TiCN | — | Yes |
| TiN | — | Yes |
| WC/C | — | Yes |
| ZrN | — | Yes |
Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.
SPHC vs SS400 — frequently asked
Is SS400 stronger than SPHC?
Yes. SS400 has a typical yield strength of 280 MPa (40.6 ksi) against 240 MPa (34.8 ksi) for SPHC — about 17% more. Tensile strength is 450 MPa (65.3 ksi) vs 310 MPa (45 ksi).
Which is cheaper, SPHC or SS400?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
When should I choose SPHC over SS400?
Pick SPHC when the part is bent, formed or impact-loaded, or when the part sees heat. Pick SS400 when strength drives the design.
Ready to make it?
Upload a CAD file and FabDigit prices the part in SPHC and SS400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.