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Steel Q460 vs S550MC

Steel · grade comparison

Steel Q460 and S550MC are both steel grades. S550MC is the stronger of the two: yield strength 595 MPa (86.3 ksi) against 500 MPa (72.5 ksi) for Q460, about 19% more; tensile strength follows at 680 MPa (98.6 ksi) vs 620 MPa (89.9 ksi). In exchange, Q460 is the more ductile: elongation 21% versus 16% for S550MC, and S550MC is harder (200 HB vs 185 HB). On the shop floor, S550MC welds better (80 vs 70 out of 100).

Q460Choose it when the part is bent, formed or impact-loaded.

S550MCChoose it when strength drives the design, or when it will be welded.

Q460 vs S550MC: properties

Q460S550MC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

620 MPa89.9 ksi
680 MPa98.6 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
595 MPa86.3 ksi

Elongation at Break

21%
16%

Reduction in Area

52%
55%

Compressive Strength

500 MPa72.5 ksi
595 MPa86.3 ksi

Shear Strength

375 MPa54.4 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

265 MPa38.4 ksi
320 MPa46.4 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
100 MPa·√m91 ksi·√in

Hardness, Brinell

185 HB
200 HB

Hardness, Rockwell B

90 HRB
95 HRB

Hardness, Vickers

195 HV
210 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Charpy V-Notch Impact (RT) 60 J44.3 ft·lbf

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,500°C2,732 °F

Liquidus Temperature

1,500°C2,732 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

0°C32 °F
-40°C-40 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 350°C662 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
9 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
45 / 100

Weldability

70 / 100
80 / 100

Formability (cold)

55 / 100
62 / 100

Castability

30 / 100
—

Brazeability / Solderability

55 / 100
50 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55% · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Water

45 L/kg5.4 gal/lb
40 L/kg4.8 gal/lb

Same in both: Embodied Carbon (primary production) 2.1 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
87 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

607 kJ/m³
843 kJ/m³

Thermal Shock Resistance Index

11
12

Same in both: Thermal Diffusivity 12.2 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ460S550MC

Manufacturing and finishing

CapabilityQ460S550MC
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Q460 vs S550MC — frequently asked

Is S550MC stronger than Q460?

Yes. S550MC has a typical yield strength of 595 MPa (86.3 ksi) against 500 MPa (72.5 ksi) for Q460 — about 19% more. Tensile strength is 680 MPa (98.6 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, Q460 or S550MC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Q460 or S550MC?

Q460, by a small margin. Both rate fair for machinability — 52/100 against 45/100 for S550MC; for welding the order is S550MC first (very good, 80/100) then Q460 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Q460 and S550MC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.