Steel 09G2S vs Q460
Steel · grade comparison
Steel 09G2S and Q460 are both steel grades. Q460 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 350 MPa (50.8 ksi) for 09G2S, about 43% more; tensile strength follows at 620 MPa (89.9 ksi) vs 500 MPa (72.5 ksi). Q460 is harder — 185 HB against 150 HB for 09G2S — which matters for wear surfaces and threads. 09G2S runs hotter in service (400°C vs 350°C continuous). On the shop floor, 09G2S welds better (excellent vs very good) and 09G2S forms better (very good vs good).
09G2SChoose it when the part sees heat, or when it will be welded.
Q460Choose it when strength drives the design, or when surface hardness matters.
09G2S vs Q460: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Bulk Modulus 160 GPa23.2 Msi
Physical
Density and transition temperatures.
Melting Point (Solidus)
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,500°C2,732 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 2.1×10⁻⁷ Ω·m8.27 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Same in both: Castability 30 / 100 · Polishability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 45 L/kg5.4 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.2 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 09G2S | Q460 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | HR |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
09G2S vs Q460 — frequently asked
Is Q460 stronger than 09G2S?
Yes. Q460 has a typical yield strength of 500 MPa (72.5 ksi) against 350 MPa (50.8 ksi) for 09G2S — about 43% more. Tensile strength is 620 MPa (89.9 ksi) vs 500 MPa (72.5 ksi).
Which is cheaper, 09G2S or Q460?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 09G2S or Q460?
09G2S. Its machinability rates good (58/100) against fair (52/100) for Q460; for welding the order is 09G2S first (excellent, 88/100) then Q460 (very good, 70/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 09G2S and Q460 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.