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Steel Q460 vs S500MC

Steel · grade comparison

Steel Q460 and S500MC are both steel grades. S500MC is the stronger of the two: yield strength 545 MPa (79 ksi) against 500 MPa (72.5 ksi) for Q460, about 9% more. Q460 runs hotter in service (350°C vs 300°C continuous). On the shop floor, S500MC welds better (excellent vs very good) and S500MC forms better (very good vs good).

Q460Choose it when the part sees heat.

S500MCChoose it when strength drives the design, or when it will be welded.

Q460 vs S500MC: properties

Q460S500MC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
545 MPa79 ksi

Elongation at Break

21%
20%

Reduction in Area

52%
60%

Compressive Strength

500 MPa72.5 ksi
545 MPa79 ksi

Shear Strength

375 MPa54.4 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

265 MPa38.4 ksi
280 MPa40.6 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
90 J66.4 ft·lbf

Hardness, Rockwell B

90 HRB
91 HRB

Hardness, Rockwell C

—
11 HRC

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Hardness, Brinell 185 HB · Hardness, Vickers 195 HV

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,460°C2,660 °F

Liquidus Temperature

1,500°C2,732 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
300°C572 °F

Min Service Temperature

0°C32 °F
-40°C-40 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
8 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.65 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

70 / 100
85 / 100

Formability (cold)

55 / 100
72 / 100

Castability

30 / 100
—

Same in both: Machinability 52 / 100 · Machinability Rating (AISI 1212 = 100 %) 55% · Brazeability / Solderability 55 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
28 MJ/kg12,038 BTU/lb

Same in both: Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
76 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

607 kJ/m³
707 kJ/m³

Thermal Shock Resistance Index

11
10

Same in both: Thermal Diffusivity 12.2 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ460S500MC

Manufacturing and finishing

CapabilityQ460S500MC
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Q460 vs S500MC — frequently asked

Is S500MC stronger than Q460?

Yes. S500MC has a typical yield strength of 545 MPa (79 ksi) against 500 MPa (72.5 ksi) for Q460 — about 9% more. Tensile strength is 600 MPa (87 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, Q460 or S500MC?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Q460 or S500MC?

S500MC. Its weldability rates excellent (85/100) against very good (70/100) for Q460.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Q460 and S500MC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.