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Steel Q460 vs S355M

Steel · grade comparison

Steel Q460 and S355M are both steel grades. Q460 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 400 MPa (58 ksi) for S355M, about 25% more; tensile strength follows at 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi). In exchange, S355M is the more ductile: elongation 26% versus 21% for Q460, and Q460 is harder (185 HB vs 155 HB). S355M runs hotter in service (400°C vs 350°C continuous). On the shop floor, S355M welds better (excellent vs very good).

Q460Choose it when strength drives the design.

S355MChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Q460 vs S355M: properties

Q460S355M

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
400 MPa58 ksi

Elongation at Break

21%
26%

Reduction in Area

52%
60%

Compressive Strength

500 MPa72.5 ksi
400 MPa58 ksi

Shear Strength

375 MPa54.4 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

265 MPa38.4 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
180 J133 ft·lbf

Hardness, Brinell

185 HB
155 HB

Hardness, Rockwell B

90 HRB
82 HRB

Hardness, Vickers

195 HV
163 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

0°C32 °F
-20°C-4 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
9 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
58%

Weldability

70 / 100
92 / 100

Formability (cold)

55 / 100
65 / 100

Castability

30 / 100
0 / 100

Same in both: Brazeability / Solderability 55 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
50 L/kg6 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

607 kJ/m³
381 kJ/m³

Thermal Diffusivity

12.2 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

11
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ460S355M

Manufacturing and finishing

CapabilityQ460S355M
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Q460 vs S355M — frequently asked

Is Q460 stronger than S355M?

Yes. Q460 has a typical yield strength of 500 MPa (72.5 ksi) against 400 MPa (58 ksi) for S355M — about 25% more. Tensile strength is 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, Q460 or S355M?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Q460 or S355M?

S355M. Its machinability rates good (58/100) against fair (52/100) for Q460; for welding the order is S355M first (excellent, 92/100) then Q460 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Q460 and S355M side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.