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Steel Q460 vs S355J2W

Steel · grade comparison

Steel Q460 and S355J2W are both steel grades. Q460 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 380 MPa (55.1 ksi) for S355J2W, about 32% more; tensile strength follows at 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi). In exchange, S355J2W is the more ductile: elongation 24% versus 21% for Q460, and Q460 is harder (185 HB vs 160 HB). S355J2W runs hotter in service (400°C vs 350°C continuous). On the shop floor, S355J2W welds better (80 vs 70 out of 100).

Q460Choose it when strength drives the design.

S355J2WChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Q460 vs S355J2W: properties

Q460S355J2W

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
380 MPa55.1 ksi

Elongation at Break

21%
24%

Reduction in Area

52%
55%

Compressive Strength

500 MPa72.5 ksi
380 MPa55.1 ksi

Shear Strength

375 MPa54.4 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

265 MPa38.4 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
110 J81.1 ft·lbf

Hardness, Brinell

185 HB
160 HB

Hardness, Rockwell B

90 HRB
84 HRB

Hardness, Vickers

195 HV
168 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

0°C32 °F
-40°C-40 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 260 J/g112 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

8.2 % IACS
8 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.58 V

Corrosion Resistance

12 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
58%

Weldability

70 / 100
80 / 100

Formability (cold)

55 / 100
70 / 100

Castability

30 / 100
40 / 100

Polishability

45 / 100
50 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Water

45 L/kg5.4 gal/lb
40 L/kg4.8 gal/lb

Same in both: Embodied Carbon (primary production) 2.1 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

607 kJ/m³
344 kJ/m³

Thermal Shock Resistance Index

11
9

Same in both: Thermal Diffusivity 12.2 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleQ460S355J2W

Manufacturing and finishing

CapabilityQ460S355J2W
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Q460 vs S355J2W — frequently asked

Is Q460 stronger than S355J2W?

Yes. Q460 has a typical yield strength of 500 MPa (72.5 ksi) against 380 MPa (55.1 ksi) for S355J2W — about 32% more. Tensile strength is 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, Q460 or S355J2W?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Q460 or S355J2W?

S355J2W. Its weldability rates very good (80/100) against very good (70/100) for Q460.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Q460 and S355J2W side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.