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Steel P21 Annealed vs P21 Nitrided

Steel · P21 temper comparison

P21 Annealed and P21 Nitrided are two conditions of the same steel grade, P21: Annealed versus Nitrided. The chemistry is identical, so every difference below comes from the condition. P21 Nitrided is the stronger of the two: yield strength 1,150 MPa (167 ksi) against 480 MPa (69.6 ksi) for P21 Annealed, about 140% more; tensile strength follows at 1,300 MPa (189 ksi) vs 720 MPa (104 ksi). In exchange, P21 Annealed is the more ductile: elongation 22% versus 11% for P21 Nitrided, and P21 Nitrided is harder (375 HB vs 220 HB). On the shop floor, P21 Annealed machines more easily (good vs not recommended) and P21 Annealed welds better (good vs not recommended).

P21 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

P21 NitridedChoose it when strength drives the design.

P21 Annealed vs P21 Nitrided: properties

P21 AnnealedP21 Nitrided

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

720 MPa104 ksi
1,300 MPa189 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
1,150 MPa167 ksi

Elongation at Break

22%
11%

Reduction in Area

60%
42%

Compressive Strength

1,250 MPa181 ksi
1,300 MPa189 ksi

Shear Strength

790 MPa115 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

570 MPa82.7 ksi
660 MPa95.7 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
15 J11.1 ft·lbf

Hardness, Brinell

220 HB
375 HB

Hardness, Vickers

400 HV
750 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 163 GPa23.6 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell C 40 HRC

Physical

Density and transition temperatures.

Same in both: Density 7.83 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 33 W/m·K19.1 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 450°C842 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 4.9 % IACS · Electrical Resistivity 3.5×10⁻⁷ Ω·m13.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
25 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
10 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
8%

Weldability

55 / 100
12 / 100

Formability (cold)

40 / 100
5 / 100

Polishability

55 / 100
70 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP21

P21 Annealed vs P21 Nitrided — frequently asked

Is P21 Nitrided stronger than P21 Annealed?

Yes. P21 Nitrided has a typical yield strength of 1,150 MPa (167 ksi) against 480 MPa (69.6 ksi) for P21 Annealed — about 140% more. Tensile strength is 1,300 MPa (189 ksi) vs 720 MPa (104 ksi).

Which condition does FabDigit quote by default, Annealed or Nitrided?

PH 38-42 HRC is the default P21 condition in the FabDigit quote flow (neither Annealed nor Nitrided). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, P21 Annealed or P21 Nitrided?

P21 Annealed. Its machinability rates good (65/100) against not recommended (10/100) for P21 Nitrided; for welding the order is P21 Annealed first (good, 55/100) then P21 Nitrided (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in P21 Annealed and P21 Nitrided side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.