Steel P21 Annealed vs P21 PH 38-42 HRC
Steel · P21 temper comparison
P21 Annealed and P21 PH 38-42 HRC are two conditions of the same steel grade, P21: Annealed versus PH 38-42 HRC (pre-hardened (solution treated + aged), as-supplied mold plate). The chemistry is identical, so every difference below comes from the condition. P21 PH 38-42 HRC is the stronger of the two: yield strength 1,150 MPa (167 ksi) against 480 MPa (69.6 ksi) for P21 Annealed, about 140% more; tensile strength follows at 1,300 MPa (189 ksi) vs 720 MPa (104 ksi). In exchange, P21 Annealed is the more ductile: elongation 22% versus 14% for P21 PH 38-42 HRC, and P21 PH 38-42 HRC is harder (375 HB vs 220 HB). On the shop floor, P21 Annealed machines more easily (good vs fair).
P21 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
P21 PH 38-42 HRCChoose it when strength drives the design.
P21 Annealed vs P21 PH 38-42 HRC: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Charpy V-Notch Impact (RT)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 163 GPa23.6 Msi · Poisson's Ratio 0.29 · Compressive Strength 1,250 MPa181 ksi · Shear Strength 790 MPa115 ksi · Fatigue Strength (Endurance Limit) 570 MPa82.7 ksi · Fracture Toughness (K_IC) 80 MPa·√m72.8 ksi·√in · Hardness, Rockwell C 40 HRC · Hardness, Vickers 400 HV
Physical
Density and transition temperatures.
Same in both: Density 7.83 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F
Thermal
How each material carries heat and how hot it can run.
Same in both: Thermal Conductivity 33 W/m·K19.1 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 450°C842 °F · Min Service Temperature -30°C-22 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 4.9 % IACS · Electrical Resistivity 3.5×10⁻⁷ Ω·m13.8 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 16 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Polishability
Same in both: Weldability 55 / 100 · Castability 35 / 100 · Brazeability / Solderability 40 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
P21 Annealed vs P21 PH 38-42 HRC — frequently asked
Is P21 PH 38-42 HRC stronger than P21 Annealed?
Yes. P21 PH 38-42 HRC has a typical yield strength of 1,150 MPa (167 ksi) against 480 MPa (69.6 ksi) for P21 Annealed — about 140% more. Tensile strength is 1,300 MPa (189 ksi) vs 720 MPa (104 ksi).
Which condition does FabDigit quote by default, Annealed or PH 38-42 HRC?
PH 38-42 HRC is the default P21 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, P21 Annealed or P21 PH 38-42 HRC?
P21 Annealed. Its machinability rates good (65/100) against fair (45/100) for P21 PH 38-42 HRC.
Ready to make it?
Upload a CAD file and FabDigit prices the part in P21 Annealed and P21 PH 38-42 HRC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.