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Steel M4 Annealed vs M4 Stress Relieved

Steel · M4 temper comparison

M4 Annealed and M4 Stress Relieved are two conditions of the same steel grade, M4: Annealed versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Both yield at about 550 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (Annealed versus Stress Relieved). M4 Stress Relieved runs hotter in service (540°C vs 400°C continuous).

M4 Stress RelievedChoose it when the part sees heat.

M4 Annealed vs M4 Stress Relieved: properties

M4 AnnealedM4 Stress Relieved

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

880 MPa128 ksi
890 MPa129 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
560 MPa81.2 ksi

Elongation at Break

12%
11%

Reduction in Area

25%
24%

Compressive Strength

1,600 MPa232 ksi
1,620 MPa235 ksi

Shear Strength

600 MPa87 ksi
610 MPa88.5 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
23 MPa·√m20.9 ksi·√in

Hardness, Brinell

250 HB
255 HB

Hardness, Rockwell C

24 HRC
25 HRC

Hardness, Vickers

265 HV
270 HV

Same in both: Elastic (Young's) Modulus 217 GPa31.5 Msi · Shear Modulus 84 GPa12.2 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Same in both: Density 7.97 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,250°C2,282 °F · Liquidus Temperature 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
540°C1,004 °F

Same in both: Thermal Conductivity 22 W/m·K12.7 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11 µm/m·K6.1 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.58 V · Corrosion Resistance 18 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
24 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
24%

Same in both: Weldability 15 / 100 · Formability (cold) 12 / 100 · Castability 20 / 100 · Brazeability / Solderability 45 / 100 · Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 58 MJ/kg24,936 BTU/lb · Embodied Carbon (primary production) 4.2 kg CO₂/kg · Embodied Water 110 L/kg13.2 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM4

M4 Annealed vs M4 Stress Relieved — frequently asked

What is the difference between M4 Annealed and M4 Stress Relieved?

M4 Annealed and M4 Stress Relieved are two conditions of the same steel grade, M4: Annealed versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Both yield at about 550 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (Annealed versus Stress Relieved).

Which condition does FabDigit quote by default, Annealed or Stress Relieved?

Annealed is the default M4 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose M4 Annealed over M4 Stress Relieved?

Pick M4 Stress Relieved when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M4 Annealed and M4 Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.