FabDigitFabDigit

Steel M4 Annealed vs M4 Hardened & Tempered

Steel · M4 temper comparison

M4 Annealed and M4 Hardened & Tempered are two conditions of the same steel grade, M4: Annealed versus Hardened & Tempered (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. M4 Hardened & Tempered is the stronger of the two: tensile strength 2,200 MPa (319 ksi) against 880 MPa (128 ksi) for M4 Annealed, about 150% more. M4 Hardened & Tempered is harder — 63 HRC against 24 HRC for M4 Annealed — which matters for wear surfaces and threads. M4 Hardened & Tempered runs hotter in service (560°C vs 400°C continuous). On the shop floor, M4 Annealed machines more easily (poor vs not recommended).

M4 AnnealedChoose it when the part is machined in volume.

M4 Hardened & TemperedChoose it when strength drives the design, or when surface hardness matters.

M4 Annealed vs M4 Hardened & Tempered: properties

M4 AnnealedM4 Hardened & Tempered

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

880 MPa128 ksi
2,200 MPa319 ksi

Compressive Strength

1,600 MPa232 ksi
3,700 MPa537 ksi

Shear Strength

600 MPa87 ksi
1,500 MPa218 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
17 MPa·√m15.5 ksi·√in

Hardness, Rockwell C

24 HRC
63 HRC

Hardness, Vickers

265 HV
790 HV

Same in both: Elastic (Young's) Modulus 217 GPa31.5 Msi · Shear Modulus 84 GPa12.2 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.28 · Yield Strength (0.2% offset) 550 MPa79.8 ksi · Elongation at Break 12% · Reduction in Area 25% · Hardness, Brinell 250 HB

Physical

Density and transition temperatures.

Same in both: Density 7.97 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,250°C2,282 °F · Liquidus Temperature 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
560°C1,040 °F

Same in both: Thermal Conductivity 22 W/m·K12.7 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11 µm/m·K6.1 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
20 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.58 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
5 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
3%

Same in both: Weldability 15 / 100 · Formability (cold) 12 / 100 · Castability 20 / 100 · Brazeability / Solderability 45 / 100 · Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 58 MJ/kg24,936 BTU/lb · Embodied Carbon (primary production) 4.2 kg CO₂/kg · Embodied Water 110 L/kg13.2 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM4

M4 Annealed vs M4 Hardened & Tempered — frequently asked

Is M4 Hardened & Tempered stronger than M4 Annealed?

Yes. M4 Hardened & Tempered has a typical tensile strength of 2,200 MPa (319 ksi) against 880 MPa (128 ksi) for M4 Annealed — about 150% more.

Which condition does FabDigit quote by default, Annealed or Hardened & Tempered?

Annealed is the default M4 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, M4 Annealed or M4 Hardened & Tempered?

M4 Annealed. Its machinability rates poor (25/100) against not recommended (5/100) for M4 Hardened & Tempered.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M4 Annealed and M4 Hardened & Tempered side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.