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Steel Hardox 600 vs S960Q

Steel · grade comparison

Steel Hardox 600 and S960Q are both steel grades. Hardox 600 is the stronger of the two: yield strength 1,650 MPa (239 ksi) against 1,000 MPa (145 ksi) for S960Q, about 65% more; tensile strength follows at 2,000 MPa (290 ksi) vs 1,050 MPa (152 ksi). In exchange, S960Q is the more ductile: elongation 13% versus 7% for Hardox 600, and Hardox 600 is harder (600 HB vs 320 HB). On the shop floor, S960Q machines more easily (poor vs not recommended), S960Q welds better (good vs poor), and S960Q sits in a lower cost tier (budget, $) than Hardox 600 (standard, $$).

Hardox 600Choose it when strength drives the design.

S960QChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Hardox 600 vs S960Q: properties

Hardox 600S960Q

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

2,000 MPa290 ksi
1,050 MPa152 ksi

Yield Strength (0.2% offset)

1,650 MPa239 ksi
1,000 MPa145 ksi

Elongation at Break

7%
13%

Reduction in Area

30%
55%

Compressive Strength

1,700 MPa247 ksi
990 MPa144 ksi

Shear Strength

1,200 MPa174 ksi
630 MPa91.4 ksi

Fatigue Strength (Endurance Limit)

750 MPa109 ksi
480 MPa69.6 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

600 HB
320 HB

Hardness, Rockwell C

57 HRC
33 HRC

Hardness, Vickers

635 HV
335 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,450°C2,642 °F
1,420°C2,588 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

30 W/m·K17.3 BTU/hr·ft·°F
32 W/m·K18.5 BTU/hr·ft·°F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 250°C482 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

2.7×10⁻⁷ Ω·m10.6 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Electrical Conductivity

—
7.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

15 / 100
13 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
33 / 100

Machinability Rating (AISI 1212 = 100 %)

7%
40%

Weldability

30 / 100
55 / 100

Formability (cold)

12 / 100
38 / 100

Polishability

55 / 100
50 / 100

Brazeability / Solderability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

50 L/kg6 gal/lb
55 L/kg6.6 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

255 kN·m/kg
134 kN·m/kg

Modulus of Resilience

6,482 kJ/m³
2,381 kJ/m³

Thermal Diffusivity

8.1 mm²/s
8.7 mm²/s

Thermal Shock Resistance Index

24
13

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleHardox 600S960Q

Manufacturing and finishing

CapabilityHardox 600S960Q
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Hardox 600 vs S960Q — frequently asked

Is Hardox 600 stronger than S960Q?

Yes. Hardox 600 has a typical yield strength of 1,650 MPa (239 ksi) against 1,000 MPa (145 ksi) for S960Q — about 65% more. Tensile strength is 2,000 MPa (290 ksi) vs 1,050 MPa (152 ksi).

Which is cheaper, Hardox 600 or S960Q?

S960Q is the lower-cost material: it sits in the budget tier ($) while Hardox 600 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Hardox 600 or S960Q?

S960Q. Its machinability rates poor (33/100) against not recommended (8/100) for Hardox 600; for welding the order is S960Q first (good, 55/100) then Hardox 600 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hardox 600 and S960Q side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.