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Steel ER70S-3 vs ER90S-D2

Steel · grade comparison

Steel ER70S-3 and ER90S-D2 are both steel grades. ER90S-D2 is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 460 MPa (66.7 ksi) for ER70S-3, about 24% more; tensile strength follows at 660 MPa (95.7 ksi) vs 550 MPa (79.8 ksi). In exchange, ER70S-3 is the more ductile: elongation 28% versus 23% for ER90S-D2, and ER90S-D2 is harder (210 HB vs 160 HB). ER70S-3 conducts heat better (48 W/m·K vs 42 W/m·K). On the shop floor, ER70S-3 machines more easily (good vs fair) and ER70S-3 sits in a lower cost tier (budget, $) than ER90S-D2 (standard, $$).

ER70S-3Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ER90S-D2Choose it when strength drives the design.

ER70S-3 vs ER90S-D2: properties

ER70S-3ER90S-D2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

550 MPa79.8 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
570 MPa82.7 ksi

Elongation at Break

28%
23%

Reduction in Area

65%
55%

Compressive Strength

460 MPa66.7 ksi
590 MPa85.6 ksi

Shear Strength

330 MPa47.9 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
270 MPa39.2 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
75 J55.3 ft·lbf

Hardness, Brinell

160 HB
210 HB

Hardness, Rockwell B

84 HRB
94 HRB

Hardness, Vickers

168 HV
220 HV

Hardness, Rockwell C

—
17 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 100 MPa·√m91 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,470°C2,678 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
52%

Weldability

95 / 100
90 / 100

Formability (cold)

80 / 100
42 / 100

Castability

70 / 100
—

Brazeability / Solderability

70 / 100
60 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

70 kN·m/kg
84 kN·m/kg

Modulus of Resilience

516 kJ/m³
792 kJ/m³

Thermal Diffusivity

13 mm²/s
11.4 mm²/s

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Shock Resistance Index 11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleER70S-3ER90S-D2

Manufacturing and finishing

CapabilityER70S-3ER90S-D2
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

ER70S-3 vs ER90S-D2 — frequently asked

Is ER90S-D2 stronger than ER70S-3?

Yes. ER90S-D2 has a typical yield strength of 570 MPa (82.7 ksi) against 460 MPa (66.7 ksi) for ER70S-3 — about 24% more. Tensile strength is 660 MPa (95.7 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, ER70S-3 or ER90S-D2?

ER70S-3 is the lower-cost material: it sits in the budget tier ($) while ER90S-D2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ER70S-3 or ER90S-D2?

ER70S-3. Its machinability rates good (58/100) against fair (45/100) for ER90S-D2; for welding the order is ER70S-3 first (excellent, 95/100) then ER90S-D2 (excellent, 90/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER70S-3 and ER90S-D2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.