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Steel ER120S-1 vs ER70S-3

Steel · grade comparison

Steel ER120S-1 and ER70S-3 are both steel grades. ER120S-1 is the stronger of the two: yield strength 810 MPa (117 ksi) against 460 MPa (66.7 ksi) for ER70S-3, about 76% more; tensile strength follows at 880 MPa (128 ksi) vs 550 MPa (79.8 ksi). In exchange, ER70S-3 is the more ductile: elongation 28% versus 18% for ER120S-1, and ER120S-1 is harder (270 HB vs 160 HB). ER70S-3 conducts heat better (48 W/m·K vs 38 W/m·K). On the shop floor, ER70S-3 machines more easily (good vs fair), ER70S-3 welds better (excellent vs good), and ER70S-3 sits in a lower cost tier (budget, $) than ER120S-1 (premium, $$$).

ER120S-1Choose it when strength drives the design.

ER70S-3Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ER120S-1 vs ER70S-3: properties

ER120S-1ER70S-3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

880 MPa128 ksi
550 MPa79.8 ksi

Yield Strength (0.2% offset)

810 MPa117 ksi
460 MPa66.7 ksi

Elongation at Break

18%
28%

Reduction in Area

55%
65%

Compressive Strength

815 MPa118 ksi
460 MPa66.7 ksi

Shear Strength

530 MPa76.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

95 J70.1 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

270 HB
160 HB

Hardness, Rockwell C

27 HRC
—

Hardness, Vickers

285 HV
168 HV

Hardness, Rockwell B

—
84 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,470°C2,678 °F

Liquidus Temperature

1,505°C2,741 °F
1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
247 J/g106 BTU/lb

Min Service Temperature

-60°C-76 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
10 % IACS

Electrical Resistivity

2.4×10⁻⁷ Ω·m9.45 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.65 V

Corrosion Resistance

16 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
60%

Weldability

65 / 100
95 / 100

Formability (cold)

35 / 100
80 / 100

Brazeability / Solderability

50 / 100
70 / 100

Polishability

60 / 100
55 / 100

Castability

—
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

65 L/kg7.8 gal/lb
60 L/kg7.2 gal/lb

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

1,600 kJ/m³
516 kJ/m³

Thermal Diffusivity

10.4 mm²/s
13 mm²/s

Thermal Shock Resistance Index

14
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleER70S-3ER120S-1

Manufacturing and finishing

CapabilityER120S-1ER70S-3
Default condition——
Relative cost$$$ Premium$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

ER120S-1 vs ER70S-3 — frequently asked

Is ER120S-1 stronger than ER70S-3?

Yes. ER120S-1 has a typical yield strength of 810 MPa (117 ksi) against 460 MPa (66.7 ksi) for ER70S-3 — about 76% more. Tensile strength is 880 MPa (128 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, ER120S-1 or ER70S-3?

ER70S-3 is the lower-cost material: it sits in the budget tier ($) while ER120S-1 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ER120S-1 or ER70S-3?

ER70S-3. Its machinability rates good (58/100) against fair (35/100) for ER120S-1; for welding the order is ER70S-3 first (excellent, 95/100) then ER120S-1 (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER120S-1 and ER70S-3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.