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Steel Custom 455-H1000 vs Custom 455-H900

Steel · Custom 455 temper comparison

Custom 455-H1000 and Custom 455-H900 are two conditions of the same steel grade, Custom 455: H1000 (aged 4 h at 540 °C) versus H900 (aged 482 °C (900 °F) for 1 h, peak hardness). The chemistry is identical, so every difference below comes from the condition. Custom 455-H900 is the stronger of the two: yield strength 1,620 MPa (235 ksi) against 1,450 MPa (210 ksi) for Custom 455-H1000, about 12% more; tensile strength follows at 1,720 MPa (249 ksi) vs 1,550 MPa (225 ksi). In exchange, Custom 455-H1000 is the more ductile: elongation 12% versus 10% for Custom 455-H900, and Custom 455-H900 is harder (470 HB vs 430 HB). Custom 455-H1000 runs hotter in service (425°C vs 370°C continuous).

Custom 455-H1000Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Custom 455-H900Choose it when strength drives the design.

Custom 455-H1000 vs Custom 455-H900: properties

Custom 455-H1000Custom 455-H900

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,550 MPa225 ksi
1,720 MPa249 ksi

Yield Strength (0.2% offset)

1,450 MPa210 ksi
1,620 MPa235 ksi

Elongation at Break

12%
10%

Reduction in Area

45%
40%

Compressive Strength

1,500 MPa218 ksi
1,670 MPa242 ksi

Shear Strength

930 MPa135 ksi
1,030 MPa149 ksi

Fatigue Strength (Endurance Limit)

720 MPa104 ksi
760 MPa110 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

27 J19.9 ft·lbf
16 J11.8 ft·lbf

Hardness, Brinell

430 HB
470 HB

Hardness, Rockwell C

46 HRC
49 HRC

Hardness, Vickers

460 HV
510 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 166 GPa24.1 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.76 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

425°C797 °F
370°C698 °F

Same in both: Thermal Conductivity 17.6 W/m·K10.2 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.2 µm/m·K5.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -73°C-99 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
52 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
25%

Weldability

45 / 100
40 / 100

Formability (cold)

25 / 100
15 / 100

Same in both: Castability 20 / 100 · Brazeability / Solderability 35 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 65 MJ/kg27,945 BTU/lb · Embodied Carbon (primary production) 5.2 kg CO₂/kg · Embodied Water 120 L/kg14.4 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleCustom 455

Custom 455-H1000 vs Custom 455-H900 — frequently asked

Is Custom 455-H900 stronger than Custom 455-H1000?

Yes. Custom 455-H900 has a typical yield strength of 1,620 MPa (235 ksi) against 1,450 MPa (210 ksi) for Custom 455-H1000 — about 12% more. Tensile strength is 1,720 MPa (249 ksi) vs 1,550 MPa (225 ksi).

Which condition does FabDigit quote by default, H1000 or H900?

H1000 is the default Custom 455 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Custom 455-H1000 or Custom 455-H900?

Custom 455-H1000, by a small margin. Both rate poor for machinability — 25/100 against 20/100 for Custom 455-H900; for welding the order is Custom 455-H1000 first (fair, 45/100) then Custom 455-H900 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Custom 455-H1000 and Custom 455-H900 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.