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Steel A3 vs D4

Steel · grade comparison

Steel A3 and D4 are both steel grades. Both yield at about 430 MPa — strength does not separate them. A3 is the more ductile: elongation 20% versus 12% for D4, and D4 is harder (235 HB vs 217 HB). D4 runs hotter in service (250°C vs 200°C continuous) and A3 conducts heat better (24 W/m·K vs 20 W/m·K). On the shop floor, A3 machines more easily (fair vs poor).

A3Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

D4Choose it when the part sees heat.

A3 vs D4: properties

A3D4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

203 GPa29.4 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

760 MPa110 ksi
780 MPa113 ksi

Yield Strength (0.2% offset)

430 MPa62.4 ksi
450 MPa65.3 ksi

Elongation at Break

20%
12%

Reduction in Area

35%
20%

Shear Strength

460 MPa66.7 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

217 HB
235 HB

Hardness, Rockwell B

96 HRB
99 HRB

Hardness, Rockwell C

19 HRC
—

Hardness, Vickers

228 HV
247 HV

Fatigue Strength (Endurance Limit)

—
340 MPa49.3 ksi

Fracture Toughness (K_IC)

—
22 MPa·√m20 ksi·√in

Same in both: Bulk Modulus 160 GPa23.2 Msi · Compressive Strength 900 MPa131 ksi

Physical

Density and transition temperatures.

Density

7.86 g/cm³0.28 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,240°C2,264 °F

Liquidus Temperature

1,470°C2,678 °F
1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24 W/m·K13.9 BTU/hr·ft·°F
20 W/m·K11.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.7 µm/m·K5.9 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.7 % IACS · Electrical Resistivity 6.5×10⁻⁷ Ω·m25.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.45 V

Corrosion Resistance

16 / 100
28 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
22%

Weldability

15 / 100
12 / 100

Formability (cold)

20 / 100
8 / 100

Brazeability / Solderability

35 / 100
30 / 100

Same in both: Castability 25 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

60 L/kg7.2 gal/lb
75 L/kg9 gal/lb

Typical Recycled Content

30%
35%

Same in both: Embodied Energy (primary production) 36 MJ/kg15,477 BTU/lb · Embodied Carbon (primary production) 2.6 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
101 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
27.3 MN·m/kg

Modulus of Resilience

455 kJ/m³
482 kJ/m³

Thermal Diffusivity

6.6 mm²/s
5.6 mm²/s

Thermal Shock Resistance Index

8
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA3D4

Manufacturing and finishing

CapabilityA3D4
CNC machiningYes—
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A3 vs D4 — frequently asked

What is the difference between A3 and D4?

Steel A3 and D4 are both steel grades. Both yield at about 430 MPa — strength does not separate them. A3 is the more ductile: elongation 20% versus 12% for D4, and D4 is harder (235 HB vs 217 HB).

Which is cheaper, A3 or D4?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A3 or D4?

A3. Its machinability rates fair (38/100) against poor (28/100) for D4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A3 and D4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.