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Steel 60SiCr8 vs 9260

Steel · grade comparison

Steel 60SiCr8 and 9260 are both steel grades. 60SiCr8 is the stronger of the two: yield strength 1,550 MPa (225 ksi) against 450 MPa (65.3 ksi) for 9260, about 3.4 times as much; tensile strength follows at 1,750 MPa (254 ksi) vs 770 MPa (112 ksi). In exchange, 9260 is the more ductile: elongation 20% versus 8% for 60SiCr8, and 60SiCr8 is harder (460 HB vs 220 HB). 9260 conducts heat better (43 W/m·K vs 30 W/m·K). On the shop floor, 9260 machines more easily (fair vs poor) and 60SiCr8 sits in a lower cost tier (budget, $) than 9260 (standard, $$).

60SiCr8Choose it when strength drives the design, or when cost is the deciding factor.

9260Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

60SiCr8 vs 9260: properties

60SiCr89260

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,750 MPa254 ksi
770 MPa112 ksi

Yield Strength (0.2% offset)

1,550 MPa225 ksi
450 MPa65.3 ksi

Elongation at Break

8%
20%

Reduction in Area

30%
42%

Compressive Strength

1,600 MPa232 ksi
—

Shear Strength

1,050 MPa152 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

750 MPa109 ksi
370 MPa53.7 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
—

Charpy V-Notch Impact (RT)

15 J11.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

460 HB
220 HB

Hardness, Rockwell C

48 HRC
—

Hardness, Vickers

490 HV
230 HV

Hardness, Rockwell B

—
97 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,465°C2,669 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

30 W/m·K17.3 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 250°C482 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.2 % IACS
6.6 % IACS

Electrical Resistivity

3.3×10⁻⁷ Ω·m13 µΩ·in
2.6×10⁻⁷ Ω·m10.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
11 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
55%

Weldability

12 / 100
20 / 100

Formability (cold)

10 / 100
45 / 100

Castability

—
30 / 100

Brazeability / Solderability

—
35 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Same in both: Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

223 kN·m/kg
98 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

5,831 kJ/m³
494 kJ/m³

Thermal Diffusivity

8 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

22
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale926060SiCr8

Manufacturing and finishing

Capability60SiCr89260
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

60SiCr8 vs 9260 — frequently asked

Is 60SiCr8 stronger than 9260?

Yes. 60SiCr8 has a typical yield strength of 1,550 MPa (225 ksi) against 450 MPa (65.3 ksi) for 9260 — about 3.4 times as much. Tensile strength is 1,750 MPa (254 ksi) vs 770 MPa (112 ksi).

Which is cheaper, 60SiCr8 or 9260?

60SiCr8 is the lower-cost material: it sits in the budget tier ($) while 9260 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 60SiCr8 or 9260?

9260. Its machinability rates fair (45/100) against poor (15/100) for 60SiCr8; for welding the order is 9260 first (poor, 20/100) then 60SiCr8 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 60SiCr8 and 9260 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.