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Steel 55Cr3 vs SUP9

Steel · grade comparison

Steel 55Cr3 and SUP9 are both steel grades, both spring steel. 55Cr3 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for SUP9, about 9% more; tensile strength follows at 800 MPa (116 ksi) vs 760 MPa (110 ksi). In exchange, SUP9 is the more ductile: elongation 22% versus 16% for 55Cr3. 55Cr3 runs hotter in service (400°C vs 250°C continuous).

55Cr3Choose it when strength drives the design, or when the part sees heat.

SUP9Choose it when the part is bent, formed or impact-loaded.

55Cr3 vs SUP9: properties

55Cr3SUP9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

79.5 GPa11.5 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

800 MPa116 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
440 MPa63.8 ksi

Elongation at Break

16%
22%

Reduction in Area

40%
50%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

500 MPa72.5 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
350 MPa50.8 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
—

Hardness, Brinell

225 HB
217 HB

Hardness, Rockwell B

98 HRB
95 HRB

Hardness, Rockwell C

20 HRC
—

Hardness, Vickers

236 HV
228 HV

Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Charpy V-Notch Impact (RT) 30 J22.1 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

465 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
11 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.62 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

25 / 100
30 / 100

Brazeability / Solderability

40 / 100
50 / 100

Same in both: Formability (cold) 45 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

45 L/kg5.4 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
97 kN·m/kg

Modulus of Resilience

559 kJ/m³
470 kJ/m³

Thermal Diffusivity

12.1 mm²/s
12.5 mm²/s

Same in both: Specific Stiffness (E / density) 26.2 MN·m/kg · Thermal Shock Resistance Index 14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr3SUP9

Manufacturing and finishing

Capability55Cr3SUP9
Default conditionAnnealedAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

55Cr3 vs SUP9 — frequently asked

Is 55Cr3 stronger than SUP9?

Yes. 55Cr3 has a typical yield strength of 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for SUP9 — about 9% more. Tensile strength is 800 MPa (116 ksi) vs 760 MPa (110 ksi).

Which is cheaper, 55Cr3 or SUP9?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 55Cr3 or SUP9?

SUP9. Its machinability rates good (55/100) against fair (50/100) for 55Cr3; for welding the order is SUP9 first (poor, 30/100) then 55Cr3 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 55Cr3 and SUP9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.