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Steel 55Cr3 vs 8MnSi7

Steel · grade comparison

Steel 55Cr3 and 8MnSi7 are both steel grades. 55Cr3 is the stronger of the two: tensile strength 800 MPa (116 ksi) against 560 MPa (81.2 ksi) for 8MnSi7, about 43% more. 55Cr3 is the more ductile: elongation 16% versus 10% for 8MnSi7, and 55Cr3 is harder (225 HB vs 175 HB). 55Cr3 runs hotter in service (400°C vs 350°C continuous). On the shop floor, 8MnSi7 welds better (excellent vs poor) and 8MnSi7 sits in a lower cost tier (budget, $) than 55Cr3 (standard, $$).

55Cr3Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

8MnSi7Choose it when it will be welded, or when cost is the deciding factor.

55Cr3 vs 8MnSi7: properties

55Cr38MnSi7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
207 GPa30 Msi

Shear Modulus

79.5 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

800 MPa116 ksi
560 MPa81.2 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
490 MPa71.1 ksi

Elongation at Break

16%
10%

Reduction in Area

40%
55%

Compressive Strength

480 MPa69.6 ksi
490 MPa71.1 ksi

Shear Strength

500 MPa72.5 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
270 MPa39.2 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

225 HB
175 HB

Hardness, Rockwell B

98 HRB
88 HRB

Hardness, Rockwell C

20 HRC
—

Hardness, Vickers

236 HV
185 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,490°C2,714 °F

Liquidus Temperature

1,490°C2,714 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

465 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
11 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

25 / 100
85 / 100

Formability (cold)

45 / 100
65 / 100

Brazeability / Solderability

40 / 100
70 / 100

Polishability

60 / 100
55 / 100

Castability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
25 MJ/kg10,748 BTU/lb

Same in both: Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
71 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

559 kJ/m³
580 kJ/m³

Thermal Diffusivity

12.1 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

14
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr38MnSi7

Manufacturing and finishing

Capability55Cr38MnSi7
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

55Cr3 vs 8MnSi7 — frequently asked

Is 55Cr3 stronger than 8MnSi7?

Yes. 55Cr3 has a typical tensile strength of 800 MPa (116 ksi) against 560 MPa (81.2 ksi) for 8MnSi7 — about 43% more.

Which is cheaper, 55Cr3 or 8MnSi7?

8MnSi7 is the lower-cost material: it sits in the budget tier ($) while 55Cr3 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 55Cr3 or 8MnSi7?

8MnSi7. Its machinability rates good (58/100) against fair (50/100) for 55Cr3; for welding the order is 8MnSi7 first (excellent, 85/100) then 55Cr3 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 55Cr3 and 8MnSi7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.