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Steel 46SiCrMo6 vs 55Cr3

Steel · grade comparison

Steel 46SiCrMo6 and 55Cr3 are both steel grades. 46SiCrMo6 is the stronger of the two: yield strength 1,620 MPa (235 ksi) against 480 MPa (69.6 ksi) for 55Cr3, about 3.4 times as much; tensile strength follows at 1,800 MPa (261 ksi) vs 800 MPa (116 ksi). In exchange, 55Cr3 is the more ductile: elongation 16% versus 8% for 46SiCrMo6, and 46SiCrMo6 is harder (520 HB vs 225 HB). 55Cr3 runs hotter in service (400°C vs 250°C continuous) and 55Cr3 conducts heat better (44 W/m·K vs 38 W/m·K). On the shop floor, 55Cr3 machines more easily (fair vs poor), 55Cr3 welds better (poor vs not recommended), and 46SiCrMo6 sits in a lower cost tier (budget, $) than 55Cr3 (standard, $$).

46SiCrMo6Choose it when strength drives the design, or when cost is the deciding factor.

55Cr3Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

46SiCrMo6 vs 55Cr3: properties

46SiCrMo655Cr3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

79 GPa11.5 Msi
79.5 GPa11.5 Msi

Tensile Strength (Ultimate)

1,800 MPa261 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

1,620 MPa235 ksi
480 MPa69.6 ksi

Elongation at Break

8%
16%

Reduction in Area

30%
40%

Compressive Strength

1,650 MPa239 ksi
480 MPa69.6 ksi

Shear Strength

1,080 MPa157 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

780 MPa113 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

15 J11.1 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

520 HB
225 HB

Hardness, Rockwell C

52 HRC
20 HRC

Hardness, Vickers

550 HV
236 HV

Hardness, Rockwell B

—
98 HRB

Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.5 µm/m·K6.4 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
400°C752 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6 % IACS
7.8 % IACS

Electrical Resistivity

2.8×10⁻⁷ Ω·m11 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Corrosion Resistance

11 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
55%

Weldability

12 / 100
25 / 100

Formability (cold)

10 / 100
45 / 100

Brazeability / Solderability

35 / 100
40 / 100

Polishability

62 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

231 kN·m/kg
102 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

6,370 kJ/m³
559 kJ/m³

Thermal Diffusivity

10.6 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

29
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr346SiCrMo6

Manufacturing and finishing

Capability46SiCrMo655Cr3
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

46SiCrMo6 vs 55Cr3 — frequently asked

Is 46SiCrMo6 stronger than 55Cr3?

Yes. 46SiCrMo6 has a typical yield strength of 1,620 MPa (235 ksi) against 480 MPa (69.6 ksi) for 55Cr3 — about 3.4 times as much. Tensile strength is 1,800 MPa (261 ksi) vs 800 MPa (116 ksi).

Which is cheaper, 46SiCrMo6 or 55Cr3?

46SiCrMo6 is the lower-cost material: it sits in the budget tier ($) while 55Cr3 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 46SiCrMo6 or 55Cr3?

55Cr3. Its machinability rates fair (50/100) against poor (20/100) for 46SiCrMo6; for welding the order is 55Cr3 first (poor, 25/100) then 46SiCrMo6 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 46SiCrMo6 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.