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Steel 45 Permalloy-ANN vs 45 Permalloy-CR

Steel · 45 Permalloy temper comparison

45 Permalloy-ANN and 45 Permalloy-CR are two conditions of the same steel grade, 45 Permalloy: ANN (annealed) versus CR (cold rolled). The chemistry is identical, so every difference below comes from the condition. 45 Permalloy-CR is the stronger of the two: yield strength 800 MPa (116 ksi) against 210 MPa (30.5 ksi) for 45 Permalloy-ANN, about 3.8 times as much; tensile strength follows at 950 MPa (138 ksi) vs 520 MPa (75.4 ksi). In exchange, 45 Permalloy-ANN is the more ductile: elongation 40% versus 3% for 45 Permalloy-CR, and 45 Permalloy-CR is harder (265 HB vs 125 HB). 45 Permalloy-ANN runs hotter in service (400°C vs 250°C continuous). On the shop floor, 45 Permalloy-ANN welds better (good vs fair).

45 Permalloy-ANNChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

45 Permalloy-CRChoose it when strength drives the design.

45 Permalloy-ANN vs 45 Permalloy-CR: properties

45 Permalloy-ANN45 Permalloy-CR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
155 GPa22.5 Msi

Tensile Strength (Ultimate)

520 MPa75.4 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

210 MPa30.5 ksi
800 MPa116 ksi

Elongation at Break

40%
3%

Reduction in Area

65%
20%

Shear Strength

350 MPa50.8 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

125 HB
265 HB

Hardness, Rockwell B

70 HRB
103 HRB

Hardness, Vickers

130 HV
280 HV

Same in both: Shear Modulus 59 GPa8.6 Msi · Bulk Modulus 127 GPa18.4 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 8.17 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Same in both: Thermal Conductivity 13.5 W/m·K7.8 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.5 µm/m·K4.7 µin/in·°F · Latent Heat of Fusion 275 J/g118 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.8 % IACS
3.7 % IACS

Electrical Resistivity

4.5×10⁻⁷ Ω·m17.7 µΩ·in
4.6×10⁻⁷ Ω·m18.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.35 V · Corrosion Resistance 32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
40%

Weldability

60 / 100
45 / 100

Formability (cold)

80 / 100
25 / 100

Same in both: Brazeability / Solderability 65 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 90 MJ/kg38,693 BTU/lb · Embodied Carbon (primary production) 7.5 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale45 Permalloy

45 Permalloy-ANN vs 45 Permalloy-CR — frequently asked

Is 45 Permalloy-CR stronger than 45 Permalloy-ANN?

Yes. 45 Permalloy-CR has a typical yield strength of 800 MPa (116 ksi) against 210 MPa (30.5 ksi) for 45 Permalloy-ANN — about 3.8 times as much. Tensile strength is 950 MPa (138 ksi) vs 520 MPa (75.4 ksi).

Which condition does FabDigit quote by default, ANN or CR?

ANN is the default 45 Permalloy condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 45 Permalloy-ANN or 45 Permalloy-CR?

45 Permalloy-CR, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for 45 Permalloy-ANN; for welding the order is 45 Permalloy-ANN first (good, 60/100) then 45 Permalloy-CR (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 45 Permalloy-ANN and 45 Permalloy-CR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.