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Steel 42CrMo4 vs SCr415

Steel · grade comparison

Steel 42CrMo4 and SCr415 are both steel grades. 42CrMo4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 340 MPa (49.3 ksi) for SCr415, about 62% more; tensile strength follows at 850 MPa (123 ksi) vs 540 MPa (78.3 ksi). In exchange, SCr415 is the more ductile: elongation 26% versus 14% for 42CrMo4, and 42CrMo4 is harder (245 HB vs 160 HB). 42CrMo4 runs hotter in service (400°C vs 350°C continuous). On the shop floor, SCr415 machines more easily (good vs fair), SCr415 welds better (good vs fair), and SCr415 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

42CrMo4Choose it when strength drives the design, or when the part sees heat.

SCr415Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

42CrMo4 vs SCr415: properties

42CrMo4SCr415

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Tensile Strength (Ultimate)

850 MPa123 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
340 MPa49.3 ksi

Elongation at Break

14%
26%

Reduction in Area

40%
55%

Compressive Strength

560 MPa81.2 ksi
340 MPa49.3 ksi

Shear Strength

510 MPa74 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

245 HB
160 HB

Hardness, Rockwell C

23 HRC
—

Hardness, Vickers

258 HV
—

Hardness, Rockwell B

—
84 HRB

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
65%

Weldability

35 / 100
60 / 100

Formability (cold)

35 / 100
60 / 100

Brazeability / Solderability

50 / 100
65 / 100

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
27 MJ/kg11,608 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

720 kJ/m³
281 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

14
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo4SCr415

Manufacturing and finishing

Capability42CrMo4SCr415
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

42CrMo4 vs SCr415 — frequently asked

Is 42CrMo4 stronger than SCr415?

Yes. 42CrMo4 has a typical yield strength of 550 MPa (79.8 ksi) against 340 MPa (49.3 ksi) for SCr415 — about 62% more. Tensile strength is 850 MPa (123 ksi) vs 540 MPa (78.3 ksi).

Which is cheaper, 42CrMo4 or SCr415?

SCr415 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 42CrMo4 or SCr415?

SCr415. Its machinability rates good (60/100) against fair (50/100) for 42CrMo4; for welding the order is SCr415 first (good, 60/100) then 42CrMo4 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and SCr415 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.