Steel 42CrMo4 vs S460NL
Steel · grade comparison
Steel 42CrMo4 and S460NL are both steel grades. 42CrMo4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 490 MPa (71.1 ksi) for S460NL, about 12% more; tensile strength follows at 850 MPa (123 ksi) vs 620 MPa (89.9 ksi). In exchange, S460NL is the more ductile: elongation 22% versus 14% for 42CrMo4, and 42CrMo4 is harder (245 HB vs 190 HB). S460NL conducts electricity better (9 % IACS vs 7.8 % IACS). On the shop floor, S460NL welds better (excellent vs fair) and S460NL sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).
42CrMo4Choose it when strength drives the design.
S460NLChoose it when the part is bent, formed or impact-loaded, or when it will be welded.
42CrMo4 vs S460NL: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Hardness, Rockwell B
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Min Service Temperature
Same in both: Max Service Temperature (continuous) 400°C752 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability 50 / 100 · Machinability Rating (AISI 1212 = 100 %) 55%
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 42CrMo4 | S460NL |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | HR | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
42CrMo4 vs S460NL — frequently asked
Is 42CrMo4 stronger than S460NL?
Yes. 42CrMo4 has a typical yield strength of 550 MPa (79.8 ksi) against 490 MPa (71.1 ksi) for S460NL — about 12% more. Tensile strength is 850 MPa (123 ksi) vs 620 MPa (89.9 ksi).
Which is cheaper, 42CrMo4 or S460NL?
S460NL is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, 42CrMo4 or S460NL?
S460NL. Its weldability rates excellent (85/100) against fair (35/100) for 42CrMo4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 42CrMo4 and S460NL side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.