FabDigitFabDigit

Steel 42CrMo4 vs P460QH

Steel · grade comparison

Steel 42CrMo4 and P460QH are both steel grades. 42CrMo4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 500 MPa (72.5 ksi) for P460QH, about 10% more; tensile strength follows at 850 MPa (123 ksi) vs 620 MPa (89.9 ksi). In exchange, P460QH is the more ductile: elongation 21% versus 14% for 42CrMo4, and 42CrMo4 is harder (245 HB vs 200 HB). On the shop floor, P460QH welds better (very good vs fair) and P460QH sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

42CrMo4Choose it when strength drives the design.

P460QHChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

42CrMo4 vs P460QH: properties

42CrMo4P460QH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

850 MPa123 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
500 MPa72.5 ksi

Elongation at Break

14%
21%

Reduction in Area

40%
60%

Compressive Strength

560 MPa81.2 ksi
500 MPa72.5 ksi

Shear Strength

510 MPa74 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
285 MPa41.3 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

245 HB
200 HB

Hardness, Rockwell C

23 HRC
14 HRC

Hardness, Vickers

258 HV
210 HV

Hardness, Rockwell B

—
94 HRB

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Weldability

35 / 100
72 / 100

Formability (cold)

35 / 100
45 / 100

Brazeability / Solderability

50 / 100
45 / 100

Polishability

70 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55%

Sustainability

Primary-production footprint per kilogram.

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.2 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
79 kN·m/kg

Modulus of Resilience

720 kJ/m³
595 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.1 mm²/s

Thermal Shock Resistance Index

14
10

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo4P460QH

Manufacturing and finishing

Capability42CrMo4P460QH
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

42CrMo4 vs P460QH — frequently asked

Is 42CrMo4 stronger than P460QH?

Yes. 42CrMo4 has a typical yield strength of 550 MPa (79.8 ksi) against 500 MPa (72.5 ksi) for P460QH — about 10% more. Tensile strength is 850 MPa (123 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, 42CrMo4 or P460QH?

P460QH is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 42CrMo4 or P460QH?

P460QH. Its machinability rates good (55/100) against fair (50/100) for 42CrMo4; for welding the order is P460QH first (very good, 72/100) then 42CrMo4 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and P460QH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.