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Steel 42CrMo4 vs FDCrV

Steel · grade comparison

Steel 42CrMo4 and FDCrV are both steel grades. FDCrV is the stronger of the two: yield strength 1,520 MPa (220 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 176% more; tensile strength follows at 1,700 MPa (247 ksi) vs 850 MPa (123 ksi). In exchange, 42CrMo4 is the more ductile: elongation 14% versus 7% for FDCrV, and FDCrV is harder (49 HRC vs 23 HRC). 42CrMo4 runs hotter in service (400°C vs 230°C continuous). On the shop floor, 42CrMo4 machines more easily (fair vs poor) and 42CrMo4 welds better (fair vs poor).

42CrMo4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

FDCrVChoose it when strength drives the design.

42CrMo4 vs FDCrV: properties

42CrMo4FDCrV

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

850 MPa123 ksi
1,700 MPa247 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
1,520 MPa220 ksi

Elongation at Break

14%
7%

Reduction in Area

40%
48%

Compressive Strength

560 MPa81.2 ksi
—

Shear Strength

510 MPa74 ksi
1,050 MPa152 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
600 MPa87 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
—

Hardness, Brinell

245 HB
—

Hardness, Rockwell C

23 HRC
49 HRC

Hardness, Vickers

258 HV
520 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
230°C446 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
14 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
15%

Weldability

35 / 100
15 / 100

Brazeability / Solderability

50 / 100
25 / 100

Polishability

70 / 100
55 / 100

Same in both: Formability (cold) 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

30%
28%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
217 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

720 kJ/m³
5,608 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

14
32

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo4FDCrV

Manufacturing and finishing

Capability42CrMo4FDCrV
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

42CrMo4 vs FDCrV — frequently asked

Is FDCrV stronger than 42CrMo4?

Yes. FDCrV has a typical yield strength of 1,520 MPa (220 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 176% more. Tensile strength is 1,700 MPa (247 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 42CrMo4 or FDCrV?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 42CrMo4 or FDCrV?

42CrMo4. Its machinability rates fair (50/100) against poor (18/100) for FDCrV; for welding the order is 42CrMo4 first (fair, 35/100) then FDCrV (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and FDCrV side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.