Steel 42CrMo4 vs 42CrMoS4
Steel · grade comparison
Steel 42CrMo4 and 42CrMoS4 are both steel grades. 42CrMoS4 is the stronger of the two: yield strength 720 MPa (104 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 31% more; tensile strength follows at 1,000 MPa (145 ksi) vs 850 MPa (123 ksi). 42CrMoS4 is harder — 300 HB against 245 HB for 42CrMo4 — which matters for wear surfaces and threads. On the shop floor, 42CrMo4 forms better (fair vs poor) and 42CrMoS4 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).
42CrMoS4Choose it when strength drives the design, or when surface hardness matters.
42CrMo4 vs 42CrMoS4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Machinability 50 / 100 · Brazeability / Solderability 50 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Same in both: Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 42CrMo4 | 42CrMoS4 |
|---|---|---|
| Sheet metal | Yes | — |
| Default condition | HR | Q&T |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
42CrMo4 vs 42CrMoS4 — frequently asked
Is 42CrMoS4 stronger than 42CrMo4?
Yes. 42CrMoS4 has a typical yield strength of 720 MPa (104 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 31% more. Tensile strength is 1,000 MPa (145 ksi) vs 850 MPa (123 ksi).
Which is cheaper, 42CrMo4 or 42CrMoS4?
42CrMoS4 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, 42CrMo4 or 42CrMoS4?
42CrMo4. Its weldability rates fair (35/100) against poor (30/100) for 42CrMoS4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 42CrMo4 and 42CrMoS4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.