FabDigitFabDigit

Steel 4140 vs TRIP Steel

Steel · grade comparison

Steel 4140 and TRIP Steel are both steel grades, both high strength steel. TRIP Steel is the stronger of the two: tensile strength 820 MPa (119 ksi) against 690 MPa (100 ksi) for 4140, about 19% more. TRIP Steel is the more ductile: elongation 25% versus 22% for 4140, and TRIP Steel is harder (242 HB vs 210 HB). 4140 runs hotter in service (425°C vs 200°C continuous) and 4140 conducts heat better (42.6 W/m·K vs 30 W/m·K). On the shop floor, 4140 machines more easily (good vs fair) and TRIP Steel welds better (good vs fair).

4140Choose it when the part sees heat, or when the part is machined in volume.

TRIP SteelChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

4140 vs TRIP Steel: properties

4140TRIP Steel

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

690 MPa100 ksi
820 MPa119 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
490 MPa71.1 ksi

Elongation at Break

22%
25%

Reduction in Area

50%
—

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

420 MPa60.9 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
—

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
242 HB

Hardness, Rockwell B

94 HRB
100 HRB

Hardness, Vickers

220 HV
255 HV

Hardness, Rockwell C

—
24 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,416°C2,581 °F
1,450°C2,642 °F

Liquidus Temperature

1,483°C2,701 °F
1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
200°C392 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
7.5 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.65 V

Corrosion Resistance

12 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
45%

Weldability

40 / 100
62 / 100

Formability (cold)

40 / 100
72 / 100

Polishability

60 / 100
45 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
105 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.3 MN·m/kg

Modulus of Resilience

562 kJ/m³
586 kJ/m³

Thermal Diffusivity

11.5 mm²/s
8.2 mm²/s

Thermal Shock Resistance Index

12
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4140TRIP Steel

Manufacturing and finishing

Capability4140TRIP Steel
CNC machiningYes—
Casting & forgingYes—
Default conditionHRCR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4140 vs TRIP Steel — frequently asked

Is TRIP Steel stronger than 4140?

Yes. TRIP Steel has a typical tensile strength of 820 MPa (119 ksi) against 690 MPa (100 ksi) for 4140 — about 19% more.

Which is cheaper, 4140 or TRIP Steel?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 4140 or TRIP Steel?

4140. Its machinability rates good (60/100) against fair (35/100) for TRIP Steel; for welding the order is TRIP Steel first (good, 62/100) then 4140 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and TRIP Steel side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.