FabDigitFabDigit

Steel 4140 vs HC550LA

Steel · grade comparison

Steel 4140 and HC550LA are both steel grades, both high strength steel. HC550LA is the stronger of the two: yield strength 580 MPa (84.1 ksi) against 480 MPa (69.6 ksi) for 4140, about 21% more. In exchange, 4140 is the more ductile: elongation 22% versus 16% for HC550LA, and 4140 is harder (210 HB vs 195 HB). 4140 runs hotter in service (425°C vs 300°C continuous) and HC550LA conducts electricity better (9 % IACS vs 7.8 % IACS). On the shop floor, HC550LA welds better (excellent vs fair).

4140Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

HC550LAChoose it when strength drives the design, or when it will be welded.

4140 vs HC550LA: properties

4140HC550LA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

690 MPa100 ksi
650 MPa94.3 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
580 MPa84.1 ksi

Elongation at Break

22%
16%

Reduction in Area

50%
55%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

420 MPa60.9 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
310 MPa45 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
195 HB

Hardness, Rockwell B

94 HRB
92 HRB

Hardness, Vickers

220 HV
210 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,500°C2,732 °F

Liquidus Temperature

1,483°C2,701 °F
1,530°C2,786 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
300°C572 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
9 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Corrosion Resistance

12 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
52 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
55%

Weldability

40 / 100
85 / 100

Formability (cold)

40 / 100
52 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
83 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

562 kJ/m³
801 kJ/m³

Thermal Diffusivity

11.5 mm²/s
12.2 mm²/s

Same in both: Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4140HC550LA

Manufacturing and finishing

Capability4140HC550LA
CNC machiningYes—
Casting & forgingYes—
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4140 vs HC550LA — frequently asked

Is HC550LA stronger than 4140?

Yes. HC550LA has a typical yield strength of 580 MPa (84.1 ksi) against 480 MPa (69.6 ksi) for 4140 — about 21% more. Tensile strength is 650 MPa (94.3 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 4140 or HC550LA?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 4140 or HC550LA?

4140. Its machinability rates good (60/100) against fair (52/100) for HC550LA; for welding the order is HC550LA first (excellent, 85/100) then 4140 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and HC550LA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.