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Steel 4140 vs 8630

Steel · grade comparison

Steel 4140 and 8630 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 415 MPa (60.2 ksi) for 8630, about 16% more. 4140 is harder — 210 HB against 197 HB for 8630 — which matters for wear surfaces and threads.

4140Choose it when strength drives the design, or when surface hardness matters.

4140 vs 8630: properties

41408630

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Yield Strength (0.2% offset)

480 MPa69.6 ksi
415 MPa60.2 ksi

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

420 MPa60.9 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
330 MPa47.9 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
—

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
197 HB

Hardness, Rockwell B

94 HRB
93 HRB

Hardness, Vickers

220 HV
—

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 690 MPa100 ksi · Elongation at Break 22% · Reduction in Area 50%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,483°C2,701 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
477 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

62%
65%

Polishability

60 / 100
55 / 100

Castability

—
55 / 100

Same in both: Machinability 60 / 100 · Weldability 40 / 100 · Formability (cold) 40 / 100 · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

30%
35%

Same in both: Embodied Carbon (primary production) 2.2 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

562 kJ/m³
420 kJ/m³

Same in both: Specific Strength (UTS / density) 88 kN·m/kg · Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Diffusivity 11.5 mm²/s · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41408630

Manufacturing and finishing

Capability41408630
Casting & forgingYes—
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4140 vs 8630 — frequently asked

Is 4140 stronger than 8630?

Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 415 MPa (60.2 ksi) for 8630 — about 16% more. Tensile strength is 690 MPa (100 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 4140 or 8630?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 4140 over 8630?

Pick 4140 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and 8630 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.