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Steel 4140 vs 5147

Steel · grade comparison

Steel 4140 and 5147 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 365 MPa (52.9 ksi) for 5147, about 32% more. 4140 is harder — 210 HB against 197 HB for 5147 — which matters for wear surfaces and threads. On the shop floor, 5147 sits in a lower cost tier (budget, $) than 4140 (standard, $$).

4140Choose it when strength drives the design, or when surface hardness matters.

5147Choose it when cost is the deciding factor.

4140 vs 5147: properties

41405147

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
675 MPa97.9 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
365 MPa52.9 ksi

Reduction in Area

50%
44%

Compressive Strength

480 MPa69.6 ksi
365 MPa52.9 ksi

Shear Strength

420 MPa60.9 ksi
410 MPa59.5 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
315 MPa45.7 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
85 MPa·√m77.4 ksi·√in

Hardness, Brinell

210 HB
197 HB

Hardness, Rockwell B

94 HRB
92 HRB

Hardness, Vickers

220 HV
207 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 22% · Charpy V-Notch Impact (RT) 40 J29.5 ft·lbf

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,483°C2,701 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
60%

Weldability

40 / 100
35 / 100

Same in both: Formability (cold) 40 / 100 · Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
86 kN·m/kg

Modulus of Resilience

562 kJ/m³
325 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

12
11

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41405147

Manufacturing and finishing

Capability41405147
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4140 vs 5147 — frequently asked

Is 4140 stronger than 5147?

Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 365 MPa (52.9 ksi) for 5147 — about 32% more. Tensile strength is 690 MPa (100 ksi) vs 675 MPa (97.9 ksi).

Which is cheaper, 4140 or 5147?

5147 is the lower-cost material: it sits in the budget tier ($) while 4140 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4140 or 5147?

4140, by a small margin. Both rate good for machinability — 60/100 against 55/100 for 5147; for welding the order is 4140 first (fair, 40/100) then 5147 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and 5147 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.