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Steel 4140 vs 50B60

Steel · grade comparison

Steel 4140 and 50B60 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 420 MPa (60.9 ksi) for 50B60, about 14% more. 4140 is the more ductile: elongation 22% versus 16% for 50B60. On the shop floor, 4140 machines more easily (good vs fair), 4140 welds better (fair vs poor), and 50B60 sits in a lower cost tier (budget, $) than 4140 (standard, $$).

4140Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

50B60Choose it when cost is the deciding factor.

4140 vs 50B60: properties

414050B60

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
750 MPa109 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
420 MPa60.9 ksi

Elongation at Break

22%
16%

Reduction in Area

50%
35%

Compressive Strength

480 MPa69.6 ksi
420 MPa60.9 ksi

Shear Strength

420 MPa60.9 ksi
490 MPa71.1 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

210 HB
217 HB

Hardness, Rockwell B

94 HRB
96 HRB

Hardness, Vickers

220 HV
228 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,425°C2,597 °F

Liquidus Temperature

1,483°C2,701 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8.6 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

12 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
60%

Weldability

40 / 100
25 / 100

Same in both: Formability (cold) 40 / 100 · Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
96 kN·m/kg

Modulus of Resilience

562 kJ/m³
430 kJ/m³

Thermal Diffusivity

11.5 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

12
14

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale414050B60

Manufacturing and finishing

Capability414050B60
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4140 vs 50B60 — frequently asked

Is 4140 stronger than 50B60?

Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 420 MPa (60.9 ksi) for 50B60 — about 14% more. Tensile strength is 690 MPa (100 ksi) vs 750 MPa (109 ksi).

Which is cheaper, 4140 or 50B60?

50B60 is the lower-cost material: it sits in the budget tier ($) while 4140 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4140 or 50B60?

4140. Its machinability rates good (60/100) against fair (45/100) for 50B60; for welding the order is 4140 first (fair, 40/100) then 50B60 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and 50B60 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.