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Steel 4140 vs 4817

Steel · grade comparison

Steel 4140 and 4817 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 450 MPa (65.3 ksi) for 4817, about 7% more. 4140 is harder — 210 HB against 195 HB for 4817 — which matters for wear surfaces and threads. 4140 runs hotter in service (425°C vs 200°C continuous) and 4140 conducts heat better (42.6 W/m·K vs 33 W/m·K). On the shop floor, 4140 machines more easily (good vs fair).

4140Choose it when strength drives the design, or when surface hardness matters.

4140 vs 4817: properties

41404817

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Yield Strength (0.2% offset)

480 MPa69.6 ksi
450 MPa65.3 ksi

Elongation at Break

22%
24%

Reduction in Area

50%
55%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

420 MPa60.9 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

345 MPa50 ksi
330 MPa47.9 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

210 HB
195 HB

Hardness, Rockwell B

94 HRB
92 HRB

Hardness, Vickers

220 HV
—

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 690 MPa100 ksi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,416°C2,581 °F
1,420°C2,588 °F

Liquidus Temperature

1,483°C2,701 °F
1,495°C2,723 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
200°C392 °F

Min Service Temperature

-40°C-40 °F
-70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
—

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

12 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
55%

Weldability

40 / 100
35 / 100

Formability (cold)

40 / 100
45 / 100

Polishability

60 / 100
65 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

26.1 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

562 kJ/m³
494 kJ/m³

Thermal Diffusivity

11.5 mm²/s
9 mm²/s

Thermal Shock Resistance Index

12
9

Same in both: Specific Strength (UTS / density) 88 kN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41404817

Manufacturing and finishing

Capability41404817
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionHR—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4140 vs 4817 — frequently asked

Is 4140 stronger than 4817?

Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 450 MPa (65.3 ksi) for 4817 — about 7% more. Tensile strength is 690 MPa (100 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 4140 or 4817?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 4140 or 4817?

4140. Its machinability rates good (60/100) against fair (45/100) for 4817; for welding the order is 4140 first (fair, 40/100) then 4817 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4140 and 4817 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.