Steel 4140 vs 4626
Steel · grade comparison
Steel 4140 and 4626 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 350 MPa (50.8 ksi) for 4626, about 37% more; tensile strength follows at 690 MPa (100 ksi) vs 540 MPa (78.3 ksi). In exchange, 4626 is the more ductile: elongation 27% versus 22% for 4140, and 4140 is harder (210 HB vs 156 HB). On the shop floor, 4626 welds better (50 vs 40 out of 100).
4140Choose it when strength drives the design.
4626Choose it when the part is bent, formed or impact-loaded, or when it will be welded.
4140 vs 4626: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Same in both: Machinability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4140 | 4626 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Casting & forging | Yes | — |
| Default condition | HR | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
4140 vs 4626 — frequently asked
Is 4140 stronger than 4626?
Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 350 MPa (50.8 ksi) for 4626 — about 37% more. Tensile strength is 690 MPa (100 ksi) vs 540 MPa (78.3 ksi).
Which is cheaper, 4140 or 4626?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, 4140 or 4626?
4626. Its weldability rates fair (50/100) against fair (40/100) for 4140.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4140 and 4626 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.