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Steel 40CrV vs 55Cr3

Steel · grade comparison

Steel 40CrV and 55Cr3 are both steel grades. 40CrV is the stronger of the two: yield strength 810 MPa (117 ksi) against 480 MPa (69.6 ksi) for 55Cr3, about 69% more; tensile strength follows at 980 MPa (142 ksi) vs 800 MPa (116 ksi). In exchange, 55Cr3 is the more ductile: elongation 16% versus 13% for 40CrV, and 40CrV is harder (285 HB vs 225 HB). On the shop floor, 40CrV welds better (fair vs poor) and 40CrV sits in a lower cost tier (budget, $) than 55Cr3 (standard, $$).

40CrVChoose it when strength drives the design, or when it will be welded.

55Cr3Choose it when the part is bent, formed or impact-loaded.

40CrV vs 55Cr3: properties

40CrV55Cr3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

81 GPa11.7 Msi
79.5 GPa11.5 Msi

Tensile Strength (Ultimate)

980 MPa142 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

810 MPa117 ksi
480 MPa69.6 ksi

Elongation at Break

13%
16%

Reduction in Area

55%
40%

Compressive Strength

820 MPa119 ksi
480 MPa69.6 ksi

Shear Strength

600 MPa87 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

460 MPa66.7 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

78 J57.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

285 HB
225 HB

Hardness, Rockwell C

30 HRC
20 HRC

Hardness, Vickers

300 HV
236 HV

Hardness, Rockwell B

—
98 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,495°C2,723 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Same in both: Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Corrosion Resistance

12 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

35 / 100
25 / 100

Formability (cold)

30 / 100
45 / 100

Brazeability / Solderability

50 / 100
40 / 100

Same in both: Machinability 50 / 100 · Machinability Rating (AISI 1212 = 100 %) 55% · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
102 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

1,562 kJ/m³
559 kJ/m³

Thermal Diffusivity

11.4 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

16
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr340CrV

Manufacturing and finishing

Capability40CrV55Cr3
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

40CrV vs 55Cr3 — frequently asked

Is 40CrV stronger than 55Cr3?

Yes. 40CrV has a typical yield strength of 810 MPa (117 ksi) against 480 MPa (69.6 ksi) for 55Cr3 — about 69% more. Tensile strength is 980 MPa (142 ksi) vs 800 MPa (116 ksi).

Which is cheaper, 40CrV or 55Cr3?

40CrV is the lower-cost material: it sits in the budget tier ($) while 55Cr3 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 40CrV or 55Cr3?

40CrV. Its weldability rates fair (35/100) against poor (25/100) for 55Cr3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 40CrV and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.