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Steel 40CrNiMoA vs Ferrium S53

Steel · grade comparison

Steel 40CrNiMoA and Ferrium S53 are both steel grades. Ferrium S53 is the stronger of the two: yield strength 1,620 MPa (235 ksi) against 950 MPa (138 ksi) for 40CrNiMoA, about 71% more; tensile strength follows at 1,985 MPa (288 ksi) vs 1,080 MPa (157 ksi). In exchange, 40CrNiMoA is the more ductile: elongation 16% versus 12% for Ferrium S53, and Ferrium S53 is harder (54 HRC vs 34 HRC). 40CrNiMoA conducts heat better (44 W/m·K vs 18 W/m·K). On the shop floor, 40CrNiMoA machines more easily (fair vs poor) and 40CrNiMoA sits in a lower cost tier (standard, $$) than Ferrium S53 (high, $$$$).

40CrNiMoAChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Ferrium S53Choose it when strength drives the design.

40CrNiMoA vs Ferrium S53: properties

40CrNiMoAFerrium S53

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

1,080 MPa157 ksi
1,985 MPa288 ksi

Yield Strength (0.2% offset)

950 MPa138 ksi
1,620 MPa235 ksi

Elongation at Break

16%
12%

Reduction in Area

58%
52%

Compressive Strength

980 MPa142 ksi
1,700 MPa247 ksi

Shear Strength

660 MPa95.7 ksi
1,190 MPa173 ksi

Fatigue Strength (Endurance Limit)

520 MPa75.4 ksi
850 MPa123 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
62 MPa·√m56.4 ksi·√in

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
22 J16.2 ft·lbf

Hardness, Brinell

320 HB
—

Hardness, Rockwell C

34 HRC
54 HRC

Hardness, Vickers

335 HV
590 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,500°C2,732 °F
1,460°C2,660 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
370°C698 °F

Min Service Temperature

-60°C-76 °F
-70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
—

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
7.5×10⁻⁷ Ω·m29.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.32 V

Corrosion Resistance

15 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
15%

Weldability

30 / 100
25 / 100

Formability (cold)

25 / 100
10 / 100

Castability

40 / 100
—

Brazeability / Solderability

45 / 100
—

Polishability

65 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

30%
15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

138 kN·m/kg
253 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

2,180 kJ/m³
6,561 kJ/m³

Thermal Diffusivity

11.8 mm²/s
5.1 mm²/s

Thermal Shock Resistance Index

19
16

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale40CrNiMoAFerrium S53

Manufacturing and finishing

Capability40CrNiMoAFerrium S53
CNC machiningYes—
Sheet metalYes—
Default conditionQ&T—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

40CrNiMoA vs Ferrium S53 — frequently asked

Is Ferrium S53 stronger than 40CrNiMoA?

Yes. Ferrium S53 has a typical yield strength of 1,620 MPa (235 ksi) against 950 MPa (138 ksi) for 40CrNiMoA — about 71% more. Tensile strength is 1,985 MPa (288 ksi) vs 1,080 MPa (157 ksi).

Which is cheaper, 40CrNiMoA or Ferrium S53?

40CrNiMoA is the lower-cost material: it sits in the standard tier ($$) while Ferrium S53 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 40CrNiMoA or Ferrium S53?

40CrNiMoA. Its machinability rates fair (42/100) against poor (18/100) for Ferrium S53; for welding the order is 40CrNiMoA first (poor, 30/100) then Ferrium S53 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 40CrNiMoA and Ferrium S53 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.