Steel 25Cr2Ni4WA vs 40CrNiMoA
Steel · grade comparison
Steel 25Cr2Ni4WA and 40CrNiMoA are both steel grades. Both yield at about 990 MPa — strength does not separate them. 40CrNiMoA is the more ductile: elongation 16% versus 13% for 25Cr2Ni4WA. 40CrNiMoA runs hotter in service (400°C vs 350°C continuous) and 40CrNiMoA conducts heat better (44 W/m·K vs 31 W/m·K). On the shop floor, 40CrNiMoA machines more easily (fair vs poor), 40CrNiMoA welds better (30 vs 20 out of 100), and 40CrNiMoA sits in a lower cost tier (standard, $$) than 25Cr2Ni4WA (premium, $$$).
40CrNiMoAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
25Cr2Ni4WA vs 40CrNiMoA: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell C 34 HRC
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 15 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 25Cr2Ni4WA | 40CrNiMoA |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | Q&T |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
25Cr2Ni4WA vs 40CrNiMoA — frequently asked
What is the difference between 25Cr2Ni4WA and 40CrNiMoA?
Steel 25Cr2Ni4WA and 40CrNiMoA are both steel grades. Both yield at about 990 MPa — strength does not separate them. 40CrNiMoA is the more ductile: elongation 16% versus 13% for 25Cr2Ni4WA.
Which is cheaper, 25Cr2Ni4WA or 40CrNiMoA?
40CrNiMoA is the lower-cost material: it sits in the standard tier ($$) while 25Cr2Ni4WA is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 25Cr2Ni4WA or 40CrNiMoA?
40CrNiMoA. Its machinability rates fair (42/100) against poor (32/100) for 25Cr2Ni4WA; for welding the order is 40CrNiMoA first (poor, 30/100) then 25Cr2Ni4WA (poor, 20/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 25Cr2Ni4WA and 40CrNiMoA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.