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Steel 38CrMoAl-HR vs 38CrMoAl Q&T

Steel · 38CrMoAl temper comparison

38CrMoAl-HR and 38CrMoAl Q&T are two conditions of the same steel grade, 38CrMoAl: HR (hot rolled) versus Q&T (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. 38CrMoAl Q&T is the stronger of the two: yield strength 880 MPa (128 ksi) against 600 MPa (87 ksi) for 38CrMoAl-HR, about 47% more; tensile strength follows at 1,030 MPa (149 ksi) vs 900 MPa (131 ksi). 38CrMoAl Q&T is the more ductile: elongation 16% versus 14% for 38CrMoAl-HR, and 38CrMoAl Q&T is harder (310 HB vs 270 HB). 38CrMoAl Q&T runs hotter in service (500°C vs 400°C continuous).

38CrMoAl Q&TChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

38CrMoAl-HR vs 38CrMoAl Q&T: properties

38CrMoAl-HR38CrMoAl Q&T

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

900 MPa131 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

600 MPa87 ksi
880 MPa128 ksi

Elongation at Break

14%
16%

Reduction in Area

40%
55%

Compressive Strength

620 MPa89.9 ksi
900 MPa131 ksi

Shear Strength

540 MPa78.3 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
480 MPa69.6 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

270 HB
310 HB

Hardness, Rockwell C

27 HRC
32 HRC

Hardness, Vickers

285 HV
325 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
500°C932 °F

Same in both: Thermal Conductivity 36 W/m·K20.8 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Weldability

20 / 100
18 / 100

Formability (cold)

25 / 100
20 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAl

38CrMoAl-HR vs 38CrMoAl Q&T — frequently asked

Is 38CrMoAl Q&T stronger than 38CrMoAl-HR?

Yes. 38CrMoAl Q&T has a typical yield strength of 880 MPa (128 ksi) against 600 MPa (87 ksi) for 38CrMoAl-HR — about 47% more. Tensile strength is 1,030 MPa (149 ksi) vs 900 MPa (131 ksi).

Which condition does FabDigit quote by default, HR or Q&T?

Q&T is the default 38CrMoAl condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 38CrMoAl-HR or 38CrMoAl Q&T?

38CrMoAl Q&T, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for 38CrMoAl-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 38CrMoAl-HR and 38CrMoAl Q&T side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.