FabDigitFabDigit

Steel 38CrMoAl-CD vs 38CrMoAl-HR

Steel · 38CrMoAl temper comparison

38CrMoAl-CD and 38CrMoAl-HR are two conditions of the same steel grade, 38CrMoAl: CD (cold drawn) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 38CrMoAl-CD is the stronger of the two: yield strength 700 MPa (102 ksi) against 600 MPa (87 ksi) for 38CrMoAl-HR, about 17% more. In exchange, 38CrMoAl-HR is the more ductile: elongation 14% versus 10% for 38CrMoAl-CD, and 38CrMoAl-HR is harder (270 HB vs 255 HB). 38CrMoAl-HR runs hotter in service (400°C vs 350°C continuous). On the shop floor, 38CrMoAl-CD machines more easily (50 vs 35 out of 100).

38CrMoAl-CDChoose it when strength drives the design, or when the part is machined in volume.

38CrMoAl-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

38CrMoAl-CD vs 38CrMoAl-HR: properties

38CrMoAl-CD38CrMoAl-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

850 MPa123 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
600 MPa87 ksi

Elongation at Break

10%
14%

Reduction in Area

35%
40%

Compressive Strength

720 MPa104 ksi
620 MPa89.9 ksi

Shear Strength

510 MPa74 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
400 MPa58 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

255 HB
270 HB

Hardness, Rockwell C

25 HRC
27 HRC

Hardness, Vickers

268 HV
285 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 55 MPa·√m50.1 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Same in both: Thermal Conductivity 36 W/m·K20.8 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
40%

Weldability

18 / 100
20 / 100

Formability (cold)

18 / 100
25 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAl

38CrMoAl-CD vs 38CrMoAl-HR — frequently asked

Is 38CrMoAl-CD stronger than 38CrMoAl-HR?

Yes. 38CrMoAl-CD has a typical yield strength of 700 MPa (102 ksi) against 600 MPa (87 ksi) for 38CrMoAl-HR — about 17% more. Tensile strength is 850 MPa (123 ksi) vs 900 MPa (131 ksi).

Which condition does FabDigit quote by default, CD or HR?

Q&T is the default 38CrMoAl condition in the FabDigit quote flow (neither CD nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 38CrMoAl-CD or 38CrMoAl-HR?

38CrMoAl-CD, by a small margin. Both rate fair for machinability — 50/100 against 35/100 for 38CrMoAl-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 38CrMoAl-CD and 38CrMoAl-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.