Steel 38CrMoAl Annealed vs 38CrMoAl-HR
Steel · 38CrMoAl temper comparison
38CrMoAl Annealed and 38CrMoAl-HR are two conditions of the same steel grade, 38CrMoAl: Annealed versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 38CrMoAl-HR is the stronger of the two: yield strength 600 MPa (87 ksi) against 450 MPa (65.3 ksi) for 38CrMoAl Annealed, about 33% more; tensile strength follows at 900 MPa (131 ksi) vs 720 MPa (104 ksi). In exchange, 38CrMoAl Annealed is the more ductile: elongation 22% versus 14% for 38CrMoAl-HR, and 38CrMoAl-HR is harder (270 HB vs 215 HB). 38CrMoAl Annealed runs hotter in service (500°C vs 400°C continuous). On the shop floor, 38CrMoAl Annealed machines more easily (52 vs 35 out of 100).
38CrMoAl AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
38CrMoAl-HRChoose it when strength drives the design.
38CrMoAl Annealed vs 38CrMoAl-HR: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,500°C2,732 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 36 W/m·K20.8 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 16 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Brazeability / Solderability 40 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
38CrMoAl Annealed vs 38CrMoAl-HR — frequently asked
Is 38CrMoAl-HR stronger than 38CrMoAl Annealed?
Yes. 38CrMoAl-HR has a typical yield strength of 600 MPa (87 ksi) against 450 MPa (65.3 ksi) for 38CrMoAl Annealed — about 33% more. Tensile strength is 900 MPa (131 ksi) vs 720 MPa (104 ksi).
Which condition does FabDigit quote by default, Annealed or HR?
Q&T is the default 38CrMoAl condition in the FabDigit quote flow (neither Annealed nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 38CrMoAl Annealed or 38CrMoAl-HR?
38CrMoAl Annealed, by a small margin. Both rate fair for machinability — 52/100 against 35/100 for 38CrMoAl-HR.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 38CrMoAl Annealed and 38CrMoAl-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.