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Steel 36CrNiMo4 vs 42CrMo4

Steel · grade comparison

Steel 36CrNiMo4 and 42CrMo4 are both steel grades, both high strength steel. 36CrNiMo4 is the stronger of the two: yield strength 780 MPa (113 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 42% more; tensile strength follows at 1,000 MPa (145 ksi) vs 850 MPa (123 ksi). 36CrNiMo4 is harder — 310 HB against 245 HB for 42CrMo4 — which matters for wear surfaces and threads. On the shop floor, 42CrMo4 welds better (fair vs poor) and 42CrMo4 forms better (fair vs poor).

36CrNiMo4Choose it when strength drives the design, or when surface hardness matters.

42CrMo4Choose it when it will be welded.

36CrNiMo4 vs 42CrMo4: properties

36CrNiMo442CrMo4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

780 MPa113 ksi
550 MPa79.8 ksi

Reduction in Area

50%
40%

Compressive Strength

800 MPa116 ksi
560 MPa81.2 ksi

Shear Strength

620 MPa89.9 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

500 MPa72.5 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

310 HB
245 HB

Hardness, Rockwell C

32 HRC
23 HRC

Hardness, Vickers

325 HV
258 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 14%

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

—
7.8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
55%

Weldability

25 / 100
35 / 100

Formability (cold)

20 / 100
35 / 100

Brazeability / Solderability

45 / 100
50 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Same in both: Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

127 kN·m/kg
108 kN·m/kg

Modulus of Resilience

1,449 kJ/m³
720 kJ/m³

Thermal Diffusivity

11.6 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

17
14

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo436CrNiMo4

Manufacturing and finishing

Capability36CrNiMo442CrMo4
Default conditionQ&THR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

36CrNiMo4 vs 42CrMo4 — frequently asked

Is 36CrNiMo4 stronger than 42CrMo4?

Yes. 36CrNiMo4 has a typical yield strength of 780 MPa (113 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 42% more. Tensile strength is 1,000 MPa (145 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 36CrNiMo4 or 42CrMo4?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 36CrNiMo4 or 42CrMo4?

42CrMo4, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for 36CrNiMo4; for welding the order is 42CrMo4 first (fair, 35/100) then 36CrNiMo4 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 36CrNiMo4 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.