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Steel 35# vs ZG20CrMo

Steel · grade comparison

Steel 35# and ZG20CrMo are both steel grades. 35# is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 285 MPa (41.3 ksi) for ZG20CrMo, about 16% more; tensile strength follows at 560 MPa (81.2 ksi) vs 520 MPa (75.4 ksi). ZG20CrMo runs hotter in service (510°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, 35# forms better (fair vs poor) and 35# sits in a lower cost tier (budget, $) than ZG20CrMo (standard, $$).

35#Choose it when strength drives the design, or when cost is the deciding factor.

ZG20CrMoChoose it when the part sees heat.

35# vs ZG20CrMo: properties

35#ZG20CrMo

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
285 MPa41.3 ksi

Elongation at Break

22%
21%

Reduction in Area

50%
38%

Shear Strength

400 MPa58 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
225 MPa32.6 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
40 J29.5 ft·lbf

Hardness, Rockwell B

83 HRB
84 HRB

Compressive Strength

—
285 MPa41.3 ksi

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Brinell 160 HB · Hardness, Vickers 168 HV

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,450°C2,642 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
510°C950 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
—

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.62 V

Corrosion Resistance

11 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Weldability

55 / 100
62 / 100

Formability (cold)

45 / 100
15 / 100

Castability

35 / 100
65 / 100

Brazeability / Solderability

65 / 100
55 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
75%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

263 kJ/m³
193 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

11
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#ZG20CrMo

Manufacturing and finishing

Capability35#ZG20CrMo
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs ZG20CrMo — frequently asked

Is 35# stronger than ZG20CrMo?

Yes. 35# has a typical yield strength of 330 MPa (47.9 ksi) against 285 MPa (41.3 ksi) for ZG20CrMo — about 16% more. Tensile strength is 560 MPa (81.2 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, 35# or ZG20CrMo?

35# is the lower-cost material: it sits in the budget tier ($) while ZG20CrMo is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or ZG20CrMo?

35#, by a small margin. Both rate good for machinability — 60/100 against 55/100 for ZG20CrMo; for welding the order is ZG20CrMo first (good, 62/100) then 35# (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and ZG20CrMo side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.