FabDigitFabDigit

Steel 35# vs GX15CrMo9-1

Steel · grade comparison

Steel 35# and GX15CrMo9-1 are both steel grades. 35# is the stronger of the two: tensile strength 560 MPa (81.2 ksi) against 520 MPa (75.4 ksi) for GX15CrMo9-1, about 8% more. GX15CrMo9-1 is harder — 185 HB against 160 HB for 35# — which matters for wear surfaces and threads. GX15CrMo9-1 runs hotter in service (600°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 27 W/m·K). On the shop floor, 35# machines more easily (good vs fair), 35# welds better (good vs fair), and 35# forms better (fair vs poor).

35#Choose it when strength drives the design, or when the part is machined in volume.

GX15CrMo9-1Choose it when surface hardness matters, or when the part sees heat.

35# vs GX15CrMo9-1: properties

35#GX15CrMo9-1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
320 MPa46.4 ksi

Elongation at Break

22%
20%

Reduction in Area

50%
45%

Shear Strength

400 MPa58 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

160 HB
185 HB

Hardness, Rockwell B

83 HRB
90 HRB

Hardness, Vickers

168 HV
195 HV

Compressive Strength

—
520 MPa75.4 ksi

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,450°C2,642 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
27 W/m·K15.6 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
600°C1,112 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
3.1 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.55 V

Corrosion Resistance

11 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
48%

Weldability

55 / 100
40 / 100

Formability (cold)

45 / 100
15 / 100

Castability

35 / 100
60 / 100

Brazeability / Solderability

65 / 100
35 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
33 MJ/kg14,187 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
67 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
27.1 MN·m/kg

Modulus of Resilience

263 kJ/m³
244 kJ/m³

Thermal Diffusivity

13.1 mm²/s
7.4 mm²/s

Thermal Shock Resistance Index

11
6

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#GX15CrMo9-1

Manufacturing and finishing

Capability35#GX15CrMo9-1
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs GX15CrMo9-1 — frequently asked

Is 35# stronger than GX15CrMo9-1?

Yes. 35# has a typical tensile strength of 560 MPa (81.2 ksi) against 520 MPa (75.4 ksi) for GX15CrMo9-1 — about 8% more.

Which is cheaper, 35# or GX15CrMo9-1?

35# is the lower-cost material: it sits in the budget tier ($) while GX15CrMo9-1 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or GX15CrMo9-1?

35#. Its machinability rates good (60/100) against fair (42/100) for GX15CrMo9-1; for welding the order is 35# first (good, 55/100) then GX15CrMo9-1 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and GX15CrMo9-1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.