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Steel 35# vs G9Ni10

Steel · grade comparison

Steel 35# and G9Ni10 are both steel grades. Both yield at about 330 MPa — strength does not separate them. G9Ni10 is the more ductile: elongation 28% versus 22% for 35#. 35# runs hotter in service (400°C vs 300°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, G9Ni10 welds better (very good vs good) and 35# sits in a lower cost tier (budget, $) than G9Ni10 (premium, $$$).

35#Choose it when the part sees heat, or when cost is the deciding factor.

G9Ni10Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

35# vs G9Ni10: properties

35#G9Ni10

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
205 GPa29.7 Msi

Bulk Modulus

160 GPa23.2 Msi
162 GPa23.5 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
540 MPa78.3 ksi

Elongation at Break

22%
28%

Shear Strength

400 MPa58 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
110 J81.1 ft·lbf

Hardness, Rockwell B

83 HRB
84 HRB

Compressive Strength

—
540 MPa78.3 ksi

Same in both: Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29 · Yield Strength (0.2% offset) 330 MPa47.9 ksi · Reduction in Area 50% · Hardness, Brinell 160 HB · Hardness, Vickers 168 HV

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,440°C2,624 °F

Liquidus Temperature

1,500°C2,732 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Min Service Temperature

-20°C-4 °F
-70°C-94 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.6 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.61 V

Corrosion Resistance

11 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Weldability

55 / 100
70 / 100

Formability (cold)

45 / 100
15 / 100

Castability

35 / 100
65 / 100

Brazeability / Solderability

65 / 100
40 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
75%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

263 kJ/m³
266 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.6 mm²/s

Thermal Shock Resistance Index

11
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#G9Ni10

Manufacturing and finishing

Capability35#G9Ni10
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs G9Ni10 — frequently asked

What is the difference between 35# and G9Ni10?

Steel 35# and G9Ni10 are both steel grades. Both yield at about 330 MPa — strength does not separate them. G9Ni10 is the more ductile: elongation 28% versus 22% for 35#.

Which is cheaper, 35# or G9Ni10?

35# is the lower-cost material: it sits in the budget tier ($) while G9Ni10 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or G9Ni10?

35#, by a small margin. Both rate good for machinability — 60/100 against 55/100 for G9Ni10; for welding the order is G9Ni10 first (very good, 70/100) then 35# (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and G9Ni10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.