Steel 35# vs G20NiMoCr4
Steel · grade comparison
Steel 35# and G20NiMoCr4 are both steel grades. G20NiMoCr4 is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 330 MPa (47.9 ksi) for 35#, about 39% more; tensile strength follows at 660 MPa (95.7 ksi) vs 560 MPa (81.2 ksi). In exchange, 35# is the more ductile: elongation 22% versus 18% for G20NiMoCr4, and G20NiMoCr4 is harder (200 HB vs 160 HB). 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, 35# sits in a lower cost tier (budget, $) than G20NiMoCr4 (standard, $$).
35#Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.
G20NiMoCr4Choose it when strength drives the design.
35# vs G20NiMoCr4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Compressive Strength
Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Min Service Temperature
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Weldability 55 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 1.9 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 11
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 35# | G20NiMoCr4 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | HR | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
35# vs G20NiMoCr4 — frequently asked
Is G20NiMoCr4 stronger than 35#?
Yes. G20NiMoCr4 has a typical yield strength of 460 MPa (66.7 ksi) against 330 MPa (47.9 ksi) for 35# — about 39% more. Tensile strength is 660 MPa (95.7 ksi) vs 560 MPa (81.2 ksi).
Which is cheaper, 35# or G20NiMoCr4?
35# is the lower-cost material: it sits in the budget tier ($) while G20NiMoCr4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 35# or G20NiMoCr4?
35#, by a small margin. Both rate good for machinability — 60/100 against 55/100 for G20NiMoCr4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 35# and G20NiMoCr4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.