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Steel 35# vs G17CrMoV5-10

Steel · grade comparison

Steel 35# and G17CrMoV5-10 are both steel grades. G17CrMoV5-10 is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 330 MPa (47.9 ksi) for 35#, about 39% more; tensile strength follows at 650 MPa (94.3 ksi) vs 560 MPa (81.2 ksi). In exchange, 35# is the more ductile: elongation 22% versus 17% for G17CrMoV5-10, and G17CrMoV5-10 is harder (210 HB vs 160 HB). G17CrMoV5-10 runs hotter in service (550°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 40 W/m·K). On the shop floor, 35# machines more easily (good vs fair), 35# welds better (good vs fair), and 35# sits in a lower cost tier (budget, $) than G17CrMoV5-10 (premium, $$$).

35#Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

G17CrMoV5-10Choose it when strength drives the design, or when the part sees heat.

35# vs G17CrMoV5-10: properties

35#G17CrMoV5-10

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
650 MPa94.3 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
460 MPa66.7 ksi

Elongation at Break

22%
17%

Reduction in Area

50%
45%

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
285 MPa41.3 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

160 HB
210 HB

Hardness, Rockwell B

83 HRB
—

Hardness, Vickers

168 HV
220 HV

Compressive Strength

—
470 MPa68.2 ksi

Hardness, Rockwell C

—
18 HRC

Same in both: Poisson's Ratio 0.29 · Shear Strength 400 MPa58 ksi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
550°C1,022 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
—

Corrosion Resistance

11 / 100
22 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
45%

Weldability

55 / 100
40 / 100

Formability (cold)

45 / 100
12 / 100

Castability

35 / 100
62 / 100

Brazeability / Solderability

65 / 100
35 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
75%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
84 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
27.1 MN·m/kg

Modulus of Resilience

263 kJ/m³
504 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.2 mm²/s

Same in both: Thermal Shock Resistance Index 11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#G17CrMoV5-10

Manufacturing and finishing

Capability35#G17CrMoV5-10
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs G17CrMoV5-10 — frequently asked

Is G17CrMoV5-10 stronger than 35#?

Yes. G17CrMoV5-10 has a typical yield strength of 460 MPa (66.7 ksi) against 330 MPa (47.9 ksi) for 35# — about 39% more. Tensile strength is 650 MPa (94.3 ksi) vs 560 MPa (81.2 ksi).

Which is cheaper, 35# or G17CrMoV5-10?

35# is the lower-cost material: it sits in the budget tier ($) while G17CrMoV5-10 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or G17CrMoV5-10?

35#. Its machinability rates good (60/100) against fair (45/100) for G17CrMoV5-10; for welding the order is 35# first (good, 55/100) then G17CrMoV5-10 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and G17CrMoV5-10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.