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Steel 35# vs G17CrMo5-5

Steel · grade comparison

Steel 35# and G17CrMo5-5 are both steel grades. G17CrMo5-5 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 330 MPa (47.9 ksi) for 35#, about 15% more. G17CrMo5-5 is harder — 175 HB against 160 HB for 35# — which matters for wear surfaces and threads. G17CrMo5-5 runs hotter in service (550°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, 35# machines more easily (good vs fair), 35# forms better (fair vs poor), and 35# sits in a lower cost tier (budget, $) than G17CrMo5-5 (standard, $$).

35#Choose it when the part is machined in volume, or when cost is the deciding factor.

G17CrMo5-5Choose it when strength drives the design, or when surface hardness matters.

35# vs G17CrMo5-5: properties

35#G17CrMo5-5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
380 MPa55.1 ksi

Reduction in Area

50%
48%

Shear Strength

400 MPa58 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

160 HB
175 HB

Hardness, Rockwell B

83 HRB
88 HRB

Hardness, Vickers

168 HV
185 HV

Compressive Strength

—
390 MPa56.6 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 22%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,450°C2,642 °F

Liquidus Temperature

1,500°C2,732 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
550°C1,022 °F

Min Service Temperature

-20°C-4 °F
-29°C-20 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.62 V

Corrosion Resistance

11 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Formability (cold)

45 / 100
20 / 100

Castability

35 / 100
65 / 100

Brazeability / Solderability

65 / 100
55 / 100

Same in both: Weldability 55 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
27 MJ/kg11,608 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
73 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

263 kJ/m³
344 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

11
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#G17CrMo5-5

Manufacturing and finishing

Capability35#G17CrMo5-5
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs G17CrMo5-5 — frequently asked

Is G17CrMo5-5 stronger than 35#?

Yes. G17CrMo5-5 has a typical yield strength of 380 MPa (55.1 ksi) against 330 MPa (47.9 ksi) for 35# — about 15% more. Tensile strength is 570 MPa (82.7 ksi) vs 560 MPa (81.2 ksi).

Which is cheaper, 35# or G17CrMo5-5?

35# is the lower-cost material: it sits in the budget tier ($) while G17CrMo5-5 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or G17CrMo5-5?

35#. Its machinability rates good (60/100) against fair (50/100) for G17CrMo5-5.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and G17CrMo5-5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.