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Steel 35# vs A356 Grade 2

Steel · grade comparison

Steel 35# and A356 Grade 2 are both steel grades. 35# is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 305 MPa (44.2 ksi) for A356 Grade 2, about 8% more; tensile strength follows at 560 MPa (81.2 ksi) vs 525 MPa (76.1 ksi). In exchange, A356 Grade 2 is the more ductile: elongation 26% versus 22% for 35#. A356 Grade 2 runs hotter in service (470°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, A356 Grade 2 welds better (65 vs 55 out of 100) and 35# sits in a lower cost tier (budget, $) than A356 Grade 2 (standard, $$).

35#Choose it when strength drives the design, or when cost is the deciding factor.

A356 Grade 2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

35# vs A356 Grade 2: properties

35#A356 Grade 2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
205 GPa29.7 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
525 MPa76.1 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
305 MPa44.2 ksi

Elongation at Break

22%
26%

Reduction in Area

50%
48%

Shear Strength

400 MPa58 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

160 HB
155 HB

Hardness, Rockwell B

83 HRB
82 HRB

Hardness, Vickers

168 HV
163 HV

Compressive Strength

—
305 MPa44.2 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,440°C2,624 °F

Liquidus Temperature

1,500°C2,732 °F
1,505°C2,741 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
470°C878 °F

Min Service Temperature

-20°C-4 °F
-29°C-20 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
9 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.63 V

Corrosion Resistance

11 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Weldability

55 / 100
65 / 100

Formability (cold)

45 / 100
15 / 100

Castability

35 / 100
72 / 100

Brazeability / Solderability

65 / 100
55 / 100

Polishability

55 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
67 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

263 kJ/m³
227 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

11
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#A356 Grade 2

Manufacturing and finishing

Capability35#A356 Grade 2
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs A356 Grade 2 — frequently asked

Is 35# stronger than A356 Grade 2?

Yes. 35# has a typical yield strength of 330 MPa (47.9 ksi) against 305 MPa (44.2 ksi) for A356 Grade 2 — about 8% more. Tensile strength is 560 MPa (81.2 ksi) vs 525 MPa (76.1 ksi).

Which is cheaper, 35# or A356 Grade 2?

35# is the lower-cost material: it sits in the budget tier ($) while A356 Grade 2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or A356 Grade 2?

35#, by a small margin. Both rate good for machinability — 60/100 against 55/100 for A356 Grade 2; for welding the order is A356 Grade 2 first (good, 65/100) then 35# (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and A356 Grade 2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.