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Steel 34CrAlNi7-10 vs Nitralloy 135

Steel · grade comparison

Steel 34CrAlNi7-10 and Nitralloy 135 are both steel grades. Both yield at about 780 MPa — strength does not separate them. Nitralloy 135 is the more ductile: elongation 17% versus 13% for 34CrAlNi7-10, and 34CrAlNi7-10 is harder (33 HRC vs 31 HRC). Nitralloy 135 conducts electricity better (7.8 % IACS vs 6.6 % IACS). On the shop floor, 34CrAlNi7-10 machines more easily (45 vs 35 out of 100).

34CrAlNi7-10Choose it when the part is machined in volume.

Nitralloy 135Choose it when the part is bent, formed or impact-loaded.

34CrAlNi7-10 vs Nitralloy 135: properties

34CrAlNi7-10Nitralloy 135

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

165 GPa23.9 Msi
166 GPa24.1 Msi

Tensile Strength (Ultimate)

1,000 MPa145 ksi
965 MPa140 ksi

Yield Strength (0.2% offset)

780 MPa113 ksi
815 MPa118 ksi

Elongation at Break

13%
17%

Compressive Strength

800 MPa116 ksi
830 MPa120 ksi

Shear Strength

620 MPa89.9 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
42 J31 ft·lbf

Hardness, Brinell

310 HB
302 HB

Hardness, Rockwell C

33 HRC
31 HRC

Hardness, Vickers

325 HV
318 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29 · Reduction in Area 50% · Fracture Toughness (K_IC) 70 MPa·√m63.7 ksi·√in

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,400°C2,552 °F
1,425°C2,597 °F

Liquidus Temperature

1,480°C2,696 °F
1,490°C2,714 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Same in both: Max Service Temperature (continuous) 500°C932 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.6 % IACS
7.8 % IACS

Electrical Resistivity

2.6×10⁻⁷ Ω·m10.2 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
50%

Weldability

12 / 100
15 / 100

Formability (cold)

20 / 100
15 / 100

Brazeability / Solderability

25 / 100
30 / 100

Castability

—
20 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

128 kN·m/kg
124 kN·m/kg

Modulus of Resilience

1,449 kJ/m³
1,581 kJ/m³

Thermal Diffusivity

9.2 mm²/s
9.4 mm²/s

Thermal Shock Resistance Index

14
13

Same in both: Specific Stiffness (E / density) 26.9 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale34CrAlNi7-10Nitralloy 135

Manufacturing and finishing

Capability34CrAlNi7-10Nitralloy 135
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

34CrAlNi7-10 vs Nitralloy 135 — frequently asked

What is the difference between 34CrAlNi7-10 and Nitralloy 135?

Steel 34CrAlNi7-10 and Nitralloy 135 are both steel grades. Both yield at about 780 MPa — strength does not separate them. Nitralloy 135 is the more ductile: elongation 17% versus 13% for 34CrAlNi7-10, and 34CrAlNi7-10 is harder (33 HRC vs 31 HRC).

Which is cheaper, 34CrAlNi7-10 or Nitralloy 135?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 34CrAlNi7-10 or Nitralloy 135?

34CrAlNi7-10, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for Nitralloy 135.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 34CrAlNi7-10 and Nitralloy 135 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.