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Steel 27NiCrMoV15-6 vs 55Cr3

Steel · grade comparison

Steel 27NiCrMoV15-6 and 55Cr3 are both steel grades. 27NiCrMoV15-6 is the stronger of the two: yield strength 930 MPa (135 ksi) against 480 MPa (69.6 ksi) for 55Cr3, about 94% more; tensile strength follows at 1,080 MPa (157 ksi) vs 800 MPa (116 ksi). 27NiCrMoV15-6 is harder — 330 HB against 225 HB for 55Cr3 — which matters for wear surfaces and threads. 55Cr3 conducts heat better (44 W/m·K vs 34 W/m·K). On the shop floor, 55Cr3 machines more easily (50 vs 38 out of 100) and 55Cr3 forms better (fair vs poor).

27NiCrMoV15-6Choose it when strength drives the design, or when surface hardness matters.

55Cr3Choose it when the part is machined in volume.

27NiCrMoV15-6 vs 55Cr3: properties

27NiCrMoV15-655Cr3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

1,080 MPa157 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

930 MPa135 ksi
480 MPa69.6 ksi

Elongation at Break

15%
16%

Reduction in Area

55%
40%

Compressive Strength

940 MPa136 ksi
480 MPa69.6 ksi

Shear Strength

660 MPa95.7 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

520 MPa75.4 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

115 MPa·√m105 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

330 HB
225 HB

Hardness, Rockwell C

35 HRC
20 HRC

Hardness, Vickers

345 HV
236 HV

Hardness, Rockwell B

—
98 HRB

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 465 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
7.8 % IACS

Electrical Resistivity

2.5×10⁻⁷ Ω·m9.84 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Corrosion Resistance

13 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
55%

Formability (cold)

18 / 100
45 / 100

Brazeability / Solderability

45 / 100
40 / 100

Polishability

70 / 100
60 / 100

Same in both: Weldability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

138 kN·m/kg
102 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

2,059 kJ/m³
559 kJ/m³

Thermal Diffusivity

9.3 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

15
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr327NiCrMoV15-6

Manufacturing and finishing

Capability27NiCrMoV15-655Cr3
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

27NiCrMoV15-6 vs 55Cr3 — frequently asked

Is 27NiCrMoV15-6 stronger than 55Cr3?

Yes. 27NiCrMoV15-6 has a typical yield strength of 930 MPa (135 ksi) against 480 MPa (69.6 ksi) for 55Cr3 — about 94% more. Tensile strength is 1,080 MPa (157 ksi) vs 800 MPa (116 ksi).

Which is cheaper, 27NiCrMoV15-6 or 55Cr3?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 27NiCrMoV15-6 or 55Cr3?

55Cr3, by a small margin. Both rate fair for machinability — 50/100 against 38/100 for 27NiCrMoV15-6.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 27NiCrMoV15-6 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.