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Steel 26CrMo4-2 vs 55Cr3

Steel · grade comparison

Steel 26CrMo4-2 and 55Cr3 are both steel grades. 26CrMo4-2 is the stronger of the two: yield strength 700 MPa (102 ksi) against 480 MPa (69.6 ksi) for 55Cr3, about 46% more; tensile strength follows at 880 MPa (128 ksi) vs 800 MPa (116 ksi). 26CrMo4-2 is harder — 260 HB against 225 HB for 55Cr3 — which matters for wear surfaces and threads. 26CrMo4-2 runs hotter in service (500°C vs 400°C continuous). On the shop floor, 26CrMo4-2 welds better (fair vs poor), 55Cr3 forms better (45 vs 35 out of 100), and 26CrMo4-2 sits in a lower cost tier (budget, $) than 55Cr3 (standard, $$).

26CrMo4-2Choose it when strength drives the design, or when surface hardness matters.

26CrMo4-2 vs 55Cr3: properties

26CrMo4-255Cr3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Tensile Strength (Ultimate)

880 MPa128 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
480 MPa69.6 ksi

Elongation at Break

17%
16%

Reduction in Area

58%
40%

Compressive Strength

720 MPa104 ksi
480 MPa69.6 ksi

Shear Strength

560 MPa81.2 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

260 HB
225 HB

Hardness, Rockwell C

26 HRC
20 HRC

Hardness, Vickers

275 HV
236 HV

Hardness, Rockwell B

—
98 HRB

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Corrosion Resistance

12 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
50 / 100

Weldability

50 / 100
25 / 100

Formability (cold)

35 / 100
45 / 100

Brazeability / Solderability

55 / 100
40 / 100

Polishability

65 / 100
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

112 kN·m/kg
102 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

1,167 kJ/m³
559 kJ/m³

Thermal Diffusivity

11.6 mm²/s
12.1 mm²/s

Same in both: Thermal Shock Resistance Index 14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr326CrMo4-2

Manufacturing and finishing

Capability26CrMo4-255Cr3
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

26CrMo4-2 vs 55Cr3 — frequently asked

Is 26CrMo4-2 stronger than 55Cr3?

Yes. 26CrMo4-2 has a typical yield strength of 700 MPa (102 ksi) against 480 MPa (69.6 ksi) for 55Cr3 — about 46% more. Tensile strength is 880 MPa (128 ksi) vs 800 MPa (116 ksi).

Which is cheaper, 26CrMo4-2 or 55Cr3?

26CrMo4-2 is the lower-cost material: it sits in the budget tier ($) while 55Cr3 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 26CrMo4-2 or 55Cr3?

26CrMo4-2. Its weldability rates fair (50/100) against poor (25/100) for 55Cr3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 26CrMo4-2 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.